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| <!doctype html public "-//w3c//dtd html 4.0 transitional//en"> | |
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| <meta name="Description" content="Product reviews. KKM True-Rev Sport Induction Kit."> | |
| <meta name="KeyWords" content="ford, explorer, kurtz, kustom, motorsports, v-6, 4.0, true-rev, tru-rev, induction, intake"> | |
| <meta name="Author" content="Copyright 1998 Rick Horwitz All Rights Reserved"> | |
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| <title>Explorer Product Reviews</title> | |
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| <center><table CELLSPACING=0 CELLPADDING=0 WIDTH="100%" > | |
| <tr> | |
| <td ALIGN=LEFT VALIGN=TOP><b><font face="Arial,Helvetica">Editor</font></b> | |
| <br><b><a href="mailto:explorer@4x4central.com">Rick Horwitz</a></b> | |
| <p><img SRC="leftnav.gif" height=480 width=89 usemap="#leftnav" border="0"> | |
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| <center><img SRC="otbt.jpg" height=52 width=330> | |
| <br><b><font face="Arial,Helvetica">"Where the Pavement Ends the Adventure | |
| Begins"</font></b> | |
| <br><center> | |
| <hr SIZE=1 WIDTH="45%"><font face="Arial,Helvetica"><font size=-1><a href="tips.htm#tranny">Transmission/Clutch</a> | |
| | <a href="tips.htm#bearing">Front Wheel Bearings</a> | |
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| Frequency Interference</a> | <a href="tips.htm#battery">Auxillary | |
| Battery</a> | <a href="tips.htm#mas">Servicing | |
| the MAS</a></font></font> | |
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| Mount Skid Plate</a> | <a href="http://www.4x4central.com/jackkn.html">K&N | |
| Filter Charger</a></font></font> | |
| <br><font face="Arial,Helvetica"><font size=-1><a href="http://www.4x4central.com/discrear.html">Disc | |
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| Calibration</a> | <a href="http://www.4x4central.com/torsionbars.html">Torsion | |
| Bar Lift</a></font></font> | |
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| Axle Seal R&R</a> | <a href="http://www.explorer4x4.com/tips2.html#hub">Manual | |
| Hub Conversion</a></font></font> | |
| <br><font face="Arial,Helvetica"><font size=-1><a href="http://www.explorer4x4.com/atlas_2.html">Atlas | |
| II Installation & Review</a> | <a href="reviews.html">KKM | |
| Tru Rev Installation & Review</a></font></font></center> | |
| <hr SIZE=1 WIDTH="45%"> | |
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| <br> | |
| <center><table CELLSPACING=0 WIDTH="80%" BGCOLOR="#FFFFCC" > | |
| <tr> | |
| <td> | |
| <center><a href="http://www.Kustomz.com/cat2.html"><img SRC="kkmtr_logo.gif" BORDER=1 height=61 width=170></a> | |
| <br><a href="http://www.Kustomz.com/cat2.html">True-Rev Induction Kits</a></center> | |
| </td> | |
| <td> | |
| <center><i><font size=+3>From:</font></i></center> | |
| </td> | |
| <td> | |
| <center><a href="http://www.Kustomz.com/"><img SRC="kkmlogo.gif" BORDER=1 height=77 width=138></a> | |
| <br><a href="http://www.Kustomz.com/">KKM MOTORSPORTS</a></center> | |
| </td> | |
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| </table></center> | |
| <center><table BORDER=0 WIDTH="80%" > | |
| <tr> | |
| <td> | |
| <br><font face="Arial,Helvetica">I had been using a K&N drop in air | |
| filter in my '93 Explorer for several years, but was thoroughly unimpressed | |
| by it's claim to increased performance. When I heard about KKM's True-Rev | |
| Sport Induction Kit I knew I had to give it a try.</font> | |
| <p><font face="Arial,Helvetica">KKM has been serving Ford enthusiasts for | |
| over two years. Warren Kurtz is a Ford enthusiast himself driving both | |
| a Ford Ranger and a Contour SVT. Warren opened Kurtz Kustom Motorsports | |
| because of the lack of availability of parts for his favorite Ford vehicles.</font> | |
| <p><font face="Arial,Helvetica">The True-Rev Sport Induction Kit has been | |
| designed to completely eliminate the restriction to airflow caused by the | |
| stock Ford airbox.</font> | |
| <p><font face="Arial,Helvetica">The stock intake system on a '91-'94 Explorer | |
| pulls air in from behind the grill nearly even with the passenger side | |
| headlight. The air then has to flow through a highly restrictive plastic | |
| tube finally exiting in the base of the stock air box. Besides being a | |
| restriction to air flow, the stock setup is also very prone to taking on | |
| water when crossing streams or even when traveling down flooded roads.</font> | |
| <p><font face="Arial,Helvetica">By eliminating the stock airbox and replacing | |
| it with a True-Rev Sport Induction Kit airflow to the engine is greatly | |
| enhanced. A side benefit is that the air filters new location makes it | |
| much less susceptible for water to be drawn in.</font> | |
| <p><font face="Arial,Helvetica">The kit is well thought out, assembled | |
| with high quality components and installs easily in about an hour.</font> | |
| <p><font face="Arial,Helvetica">After installing the kit I noticed a definite | |
| improvement in seat of the pants acceleration. The engine has improved | |
| mid and high end performance revving quicker and more freely. I fully recommend | |
| this kit to any Ford Explorer enthusiast looking for maximum performance | |
| from their intake system. I also recommend this system to offroad enthusiasts | |
| who want to reduce the chance of taking water into their engine.</font> | |
| <p><font face="Arial,Helvetica">The True-Rev Kit is available for all Explorers | |
| from '91-'99 with either the V-6 or the V-8. Visit KKM's website at: <b><a href="http://www.Kustomz.com">www.Kustomz.com</a></b> | |
| for prices and more information.</font></td> | |
| </tr> | |
| </table></center> | |
| <br> | |
| <center><table BORDER=0 WIDTH="80%" > | |
| <tr> | |
| <td VALIGN=TOP> | |
| <center><a href="kkmkit3.jpg"><img SRC="kkmkit3sml.jpg" HSPACE=5 BORDER=0 height=197 width=183></a></center> | |
| <font face="Arial,Helvetica"><font size=-1>This is what is you will receive | |
| in the KKM True-Rev Sport Induction Kit.</font> <font size=-2>(aluminum | |
| vacuum line plug is not shown)</font></font></td> | |
| <td VALIGN=TOP> | |
| <center><a href="kkminstalled.jpg"><img SRC="kkminstallsml.jpg" HSPACE=5 BORDER=0 height=201 width=163></a></center> | |
| <font face="Arial,Helvetica"><font size=-1>This photo shows the completed | |
| installation</font></font></td> | |
| </tr> | |
| </table></center> | |
| <center> | |
| <p>(Click on photos for Hi-Res images)</center> | |
| <center><table BORDER=0 > | |
| <tr> | |
| <td><a href="kkmbracket.jpg"><img SRC="kkmbracketsml.jpg" BORDER=0 height=163 width=245></a> | |
| <br><font face="Arial,Helvetica"><font size=-1>Shown here is one of two | |
| brackets which</font></font> | |
| <br><font face="Arial,Helvetica"><font size=-1>attaches the filter to the | |
| air box base.</font></font></td> | |
| </tr> | |
| </table></center> | |
| <center><table BORDER=0 WIDTH="80%" > | |
| <tr> | |
| <td> | |
| <center><font face="Arial,Helvetica"><font size=+2>Installation</font></font></center> | |
| <p><font face="Arial,Helvetica">Installation will vary from vehicle to | |
| vehicle due to differences in tolerances. These instructions detail my | |
| experience with a '93 Explorer.</font> | |
| <p><font face="Arial,Helvetica"><b>Step 1.</b> Remove the negative battery | |
| cable. This will prevent any shorts from occurring and will also reset | |
| your computer so it can "re-learn" the engines new air fuel requirements.</font> | |
| <p><font face="Arial,Helvetica"><b>Step 2.</b> Remove the factory airbox | |
| assembly. Loosen the clamp holding the intake pipe to the throttle body. | |
| Unplug the connector from the MAF and remove the rubber hose running between | |
| the oil fill neck and the intake pipe. Disconnect the two vacuum lines | |
| from the top of the air box. Remove the two screws holding the air box | |
| lid in place. Now you can remove the whole top half of the assembly by | |
| pulling and twisting the intake pipe connection at the throttle body.</font> | |
| <p><font face="Arial,Helvetica"><b>Step 3.</b> Unbolt the airbox lid from | |
| the MAF taking care not to damage the MAF. (This would also be a good time | |
| to clean the MAF sensor as described in my <b><a href="tips.htm#mas">Tech | |
| Tip</a></b> page). Remove the bottom half of the air box by removing the | |
| single bolt and pulling the box free from it's rubber grommets. (KKM recommends | |
| that you remove the heat riser assembly and the stock intake tube. I left | |
| mine in place in case there is a problem with emissions requirements during | |
| an inspection. Leaving it in place does not interfere with the operation | |
| or installation of the True-Rev-Kit.)</font> | |
| <p><font face="Arial,Helvetica"><b>Step 4.</b> Bolt the True-Rev adapter | |
| plate and the support brackets to the MAF. The brackets are attached to | |
| the lower half of the MAF. Leave the bolts holding the brackets slightly | |
| loose for now. Make sure the longer bolts pass through the support brackets.</font> | |
| <p><font face="Arial,Helvetica"><b>Step 5.</b> Reinstall the intake pipe | |
| assembly to the throttle body leaving the clamp loose. Line up the brackets | |
| on the MAF with the existing airbox base plate in such a way that the air | |
| filter is unobstructed and so that the intake pipe is not interfering with | |
| any engine parts such as the alternator pulley. When you find a suitable | |
| location mark and drill holes through the base plate. In my specific installation | |
| I needed to supply a 1-1/2" x 1/4-20 bolt. This bolt passed through the | |
| base plate and the inner fender well. </font> | |
| <p><font face="Arial,Helvetica"><b>Step 6.</b> Recheck for clearance around | |
| the entire installation. If everything looks good, tighten the MAF bracket | |
| bolts, the intake pipe clamp and reinstall the MAF connector.</font> | |
| <p><font face="Arial,Helvetica"><b>Step 7.</b> Install the supplied aluminum | |
| plug in the vacuum line that was attached to the stock airbox. This is | |
| the line that runs to the manifold. The other line can be left open or | |
| removed depending if you decided to keep your stock heat riser in place | |
| or not.</font> | |
| <p><font face="Arial,Helvetica"><b>Step 7.</b> Reinstall your battery cable.</font> | |
| <p><font face="Arial,Helvetica">Go out and enjoy your new found power and | |
| throaty sound from the high performance intake system.</font></td> | |
| </tr> | |
| </table></center> | |
| </td> | |
| </tr> | |
| </table></center> | |
| </td> | |
| </tr> | |
| </table></center> | |
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