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| <html> | |
| <head> | |
| <title>Installation </title> | |
| <meta name="GENERATOR" content="Microsoft FrontPage 3.0"> | |
| </head> | |
| <body background="Papybkgd.gif"> | |
| <p align="center"><img src="logotiny.gif" alt="logotiny.gif (4407 bytes)" WIDTH="306" HEIGHT="47"></p> | |
| <hr width="80%"> | |
| <div align="center"><center> | |
| <table border="0" width="80%"> | |
| <tr> | |
| <td width="100%"><b><p ALIGN="CENTER"><font color="#000080"><big>Instructions and tips for | |
| installation of </big><br> | |
| <big>Regency Railings' ornamental iron baluster system </big><br> | |
| <big>on a closed or open stringer</big></font></p> | |
| </b><p ALIGN="CENTER"><small><b><font color="#000080">(Try Page Up/Page Down keys for | |
| easiest viewing)</font></b></small></p> | |
| <p><font color="#000080">1. All Regency Railings designs require a specific baluster space | |
| for staircases and straight railings. The most common baluster space required is 30" | |
| for the staircase and 32" for straight railings, however, some designs are different | |
| and some designs do change with the degree of inclination. <b>Always check your specific | |
| application in the line drawings to determine the correct baluster space before you begin.</b></font></p> | |
| <p><font color="#000080">2. For installation on a closed stringer, construct the knee wall | |
| in accordance with the trim specifications. In most installations the top cap should be a | |
| maximum of 4" vertical from the front edge of step or 4" above landing, however, | |
| 3 3/4" is preferred to allow for any variance that might occur. <b>Always check your | |
| specific application in the line drawings to determine the correct maximum height.</b></font></p> | |
| <p><font color="#000080">3. The knee wall must be secure! This wall will be the base for | |
| the balustrade system.</font></p> | |
| <p><font color="#000080">4. Always begin the layout from the bottom of the stairs and work | |
| toward the top.</font></p> | |
| <p><font color="#000080">5. The first piece of the system will be either a plain vertical | |
| bar inserted into the stringer at 1/8" or 1/4" from the plumb edge of the knee | |
| wall (for installations like Tuscany and Regency) or the vertical bar will be attached to | |
| the decorative panel (for installations like Michelle and Tiffany).</font></p> | |
| <p><font color="#000080">6. Determine the center measurement by plumbing up center marks | |
| equal to the width of the individual panels or multiple piece panel design <b>(this | |
| measurement can be found in the line drawings for you particular application)</b> on the | |
| outside of the skirt board. Measure the distance up the rake to determine the center | |
| measurement.</font></p> | |
| <p><font color="#000080">7. Lay out your center marks on the top of the knee wall. If a | |
| newel post is required at a landing, lay it out at this time also.</font></p> | |
| <p><font color="#000080">8. Let any partial panel that might be needed come into the | |
| newel.</font></p> | |
| <p><font color="#000080"> 9. Layout of a landing or any level railing should always | |
| be from the center out toward the edges. This allows for equal cuts on both ends should | |
| the landing or level railing not require full panels. If the run is longer than 10' (or | |
| other local code) and a newel is required for strength, lay out the panels to center on | |
| that newel. A plain 1 1/2" x 1 1/2" square metal tube can be used as the newel | |
| or use alternative per specifications.</font></p> | |
| <p><font color="#000080">10. Occasionally, on longer landings, you may be required to add | |
| strength to the newel. One way the additional strength can be attained is by cutting a | |
| piece of metal to resemble an airplane tail with a small base. The base will attach to the | |
| knee wall and the tail is welded to the metal newel.</font></p> | |
| <p><font color="#000080">11. Now is the time to cut and lay out the wooden handrail as | |
| normal, and lay it on top of the knee wall.</font></p> | |
| <p><font color="#000080">12. Transfer your marks from the knee wall to the handrail. Make | |
| sure the center marks are as accurate as possible, because in several designs all panels | |
| will weld together later during installation and must pull together properly.</font></p> | |
| <p><font color="#000080">13. Accuracy of the above step can be checked with one panel and | |
| one piece of the vertical bar by temporarily clamping the bar and panel together and then | |
| plumbing it on the center marks.</font></p> | |
| <p><font color="#000080">14. After transferring your marks onto the handrail, drill the | |
| correct size holes into the knee wall and into the handrail. Most designs will require | |
| that you chisel the holes square in both the knee wall and handrail. Check for fit. Using | |
| a 6" long piece of the vertical bar, place it into all holes. While the holes in the | |
| knee wall should remain extremely tight, the holes in the hand rail should allow the bar | |
| to slide in easily. You should also check the angle with a pitch block. </font></p> | |
| <p><font color="#000080">15. Begin preparing the decorative ironwork at this time.</font></p> | |
| <p ALIGN="CENTER"><b><font color="#000080">Remember: Always wear proper safety equipment | |
| when cutting or welding</font></p> | |
| <p><font color="#000080"> Before you begin the installation of the decorative iron | |
| panels, the following tools should be available: Small sledge hammer - C clamp - strap | |
| clamps - vice grips - gloves - square mortise - skill or similar saw (with blade for | |
| cutting metal) - welder (wire welder will lessen cleanup) - grinder and liquid nail.</font></p> | |
| </b><p><font color="#000080">1. Please check your order to ensure you have all the parts | |
| needed to complete the installation.</font></p> | |
| <p><font color="#000080">2. Now is the time to begin cutting the metal verticals attached | |
| to each decorative iron panel. Always allow for a minimum of 1 1/2" of the vertical | |
| bar to be inserted into the knee wall and 1" to be inserted into the wooden handrail. | |
| This should be just a straight cut.</font></p> | |
| <p><font color="#000080">3. Grind all cut ends to allow for a smoother entry into the | |
| holes.</font></p> | |
| <p><font color="#000080">4. Arrange the decorative iron panels (per layout chosen by | |
| client) on the floor or other work area to ensure the correct design. Remember, start at | |
| the bottom of the staircase with the vertical and work toward the top of the staircase.</font></p> | |
| <b><p ALIGN="CENTER"><font color="#000080">Now you are ready to begin the installation !</font></p> | |
| </b><p><font color="#000080">5. Apply a small amount of liquid nail into each hole before | |
| inserting the vertical or decorative panel. Be certain to check each panel for any slight | |
| alignment or adjustments at this time. Continue this same procedure until you have | |
| installed all full panels. Any partial panel that might be needed will be dealt with | |
| later. </font></p> | |
| <p ALIGN="CENTER"><font color="#000080"><b>IMPORTANT: Never weld the decorative iron | |
| panels together before the handrail is fitted !!!</b></font></p> | |
| <p><font color="#000080">6. After all decorative iron panels are in place, begin fitting | |
| the wooden handrail on top of the decorative ironwork.</font></p> | |
| <p><font color="#000080">7. If you are installing Tuscany, Tiffany or Michelle, once | |
| proper fit of the handrail is achieved, (pulling rail with strap clamps to attain fit | |
| might be needed to plumb to newel or wall), proceed by beginning your welding at all | |
| points where the panels touch. This does not necessarily have to be a strength weld. It is | |
| needed mostly to tie the panels together for that true custom look</font></p> | |
| <p><font color="#000080">8. When reaching the top of the staircase or ending into a wall | |
| and a partial panel was needed, now is the time to cut and install these partial panels. | |
| After cutting and welding any partial panel, please be certain to ensure that the partial | |
| panel will still pass the 4" code. Some additional pieces may need to be taken from | |
| your discarded cuts. <b>This is especially true with the Tiffany design. </b></font></p> | |
| <p><font color="#000080">9. After all welds are completed, be sure to grind each weld | |
| smooth and prime paint all welds to prevent rusting.</font></p> | |
| <p><font color="#000080">10. Congratulations!! You are now finished installing a Regency | |
| Railings prefabricated ornamental iron balustrade system.</font></p> | |
| <b><p ALIGN="CENTER"><font color="#000080">Instructions and tips for installation on an | |
| open stringer</font></p> | |
| </b><p><font color="#000080">1. The baluster space requirements for installation on an | |
| open stringer are exactly the same as the closed stringer. Again, the most common baluster | |
| space is 30" for staircases and 32" for level railings. However, <b>you must | |
| check your specific application in the line drawings because some designs will vary when | |
| changing the degree of inclination. </b></font></p> | |
| <p><font color="#000080">2. As with any custom fabrication, a top and bottom channel or | |
| flat metal frame must be constructed and the Regency Railings' panels will be inserted and | |
| welded between this framework. <b>Regency Railings products are not designed to be | |
| inserted directly into the stair treads.</b></font></p> | |
| <p><font color="#000080">3. Please follow the layout procedure as described in the closed | |
| stringer application. The layout is exactly the same. </font></p> | |
| <b><p ALIGN="CENTER"><font color="#000080">IMPORTANT</font></p> | |
| </b><p><font color="#000080">4. The base of installation (channel or flat metal) on an | |
| open stringer usually starts approximately 3" lower than that of a closed stringer | |
| application. Therefore, you may be required to add an additional height (above or below) | |
| your original framework to pass the minimum handrail height requirements in your area. | |
| This is especially true if you are using a typical iron or brass handrail. If you will | |
| allow for a second framework channel with a height of 3 1/2" during the construction | |
| of this additional space, it can be filled with a coordinating scrollwork designed to | |
| enhance the Regency Railings open stringer application or it can be left empty and still | |
| pass the 4" sphere code. </font></td> | |
| </tr> | |
| </table> | |
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| <p align="center"><strong><a href="index.htm">Back to Front Page</a></strong></p> | |
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| <td width="81%"><blockquote> | |
| <p align="left"><small><font face="Times New Roman"><strong>All pictures, drawings and | |
| information herein are the property of Regency Railings and are protected by U.S | |
| Patent Nos. 5,820,111; 6,059,269 and other copy rights and patents current or | |
| pending. They are intended for use in planning and design prior to using our products. Any | |
| use or reproduction for other purposes is strictly prohibited and violators will be | |
| prosecuted.</strong></font></small></p> | |
| </blockquote> | |
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| <p align="center"><strong><small>Web site design by </small><font face="Matura MT Script Capitals" color="#0000FF"><a href="mailto:highsierra@aub.com">High | |
| Sierra</a> </font><small><font color="#000000">Web Designs,</font> Folsom, Ca.</small></strong></p> | |
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