Designing wings that (almost) qualify for Monaco — CAD → CFD → 3D print → Wind Tunnel
Welcome to the BATCAVE🦇
This repo is where I document my Formula 1-inspired aero projects.
From sketches in NX to simulations in SimScale and 3D prints at 3 am, as well as smoke tests in a homemade wind-tunnel.
IT'S ALL HERE!
I’m still early in the journey, so you’ll (hopefully) see the quality of my work improve lap by lap.
Grab a coffee (or duct tape) and enjoy the race ;)
🏁 Practice Lap — CAD in NX ✅ Complete
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Creating the baseline front wing geometry in Siemens NX.
The design takes inspiration from the RB19, while considering upcoming 2026 regulations.
🔴 Qualifying 1 — Red Flag ✅ Complete
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This is the first attempt of running CFD on my wing!
Met with unexpected difficulties, this is a stepping stone to becoming better.
♟️ Qualifying 2 — Changing Strategy 🔄 In Progress
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After some insightful feedback from a real F1 engineer, I've started this lap with fresh tyres.
Currently designing the 2nd iteration for my front wing!
Qualifying 3 — The Finish ⏳ Planned
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Running in-depth simulations of my upgraded ST1 front wing
🏎️ Sprint Lap — 3D Printing ✅ Complete
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Manufacturing a half-span model of the front wing on the Bambu A1, as well as a larger version for visuals.
These parts will be used for physical testing in the upgraded wind tunnel.
psst. There's a free F1 wing model for you inside!
🌬️ Grand Prix — Wind Tunnel Mark II 🔄 In Progress
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Testing the 3D-printed wing in a new tunnel with flow visualisation techniques.
The key aim is to evaluate how closely the tunnel data aligns with CFD predictions.
📊 Podium Review — Analysis & Iteration ⏳ Planned
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Documenting the full workflow in a 5-page executive summary report.
The report compares CFD and wind tunnel results, highlights lessons learned, and sets directions for the next design cycle.
Got feedback, advice, or better duct tape recommendations?
I’m all ears, the whole point is to learn, improve, and share the journey! 🏎️🦇
saaimulation