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SFWA I/O board monitor program, interfacing an AVR32UC3C with HMC5883L magnetometer, MPU6000 6DOF IMU, MS5611 barometric pressure sensor, MS4525DO differential pressure sensor, and u-blox GPS.
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README.md

iomon

Sensor monitor program for IO boards.

Structure

iomon/lib contains modified, simplified versions of Atmel Software Framework peripheral drivers. Insofar as possible, unused code and functionality has been removed; particular remaining areas of bloat include the ADCIFA driver and the various clock drivers.

iomon/src contains the main program code, divided into files mainly by peripheral device or support function:

  • cobsr.c is a serial framing protocol which encodes data packets to ensure null bytes are never found in the content, so they can be used as packet delimiters;
  • comms.c is the primary serial driver code for sensor monitor output and control input;
  • crc8.c implements 8-bit, lookup-table-based CRC calculation;
  • gp.c implements ADC and GPIO interfaces;
  • hmc5883.c implements an I2C driver for the Honeywell HMC5883L 3-axis magnetometer;
  • i2cdevice.c provides a framework for writing I2C device drivers, allowing initialization and read command sequences to be defined as data structures, and handling timeouts and power-down/reset logic;
  • main.c contains the main entry point, initialization routine and event loop;
  • mpu6050.c is an I2C driver for the Invensense MPU-6050 3-axis accelerometer/gyro;
  • ms5611.c is an I2C driver for the Measurement Specialties MS5611 barometric pressure/temperature sensor;
  • pwm.c implements PWM management in response to packets received from the CPU interface;
  • twim_pdca.c is used by i2cdevice.c and the various I2C drivers to handle I2C "transactions" (write/read sequences) and DMA-based I2C commands;
  • ubx_gps.c is a USART-based driver for the u-blox UBX binary protocol.

Function

The iomon program is an event loop which aggregates data received from devices via I2C, SPI, UART, ADC and GPIO interfaces, and transmits it in packets to a processing device. No interrupts are used, and the per-packet processing time is guaranteed to be less than 1ms.

Each sensor has a device driver responsible for initializing it (the *_init(void) procedures) and reading its output (the *_tick(void) procedures). Device driver tick procedures are called every millisecond, and generally implement a state machine that handles:

  • Detection of timeout/error conditions;
  • Cycling the device power enable to ensure a hard reset;
  • Start-up configuration;
  • The primary read sequence and any conversions necessary to obtain usable data.

After sensor data is read, it is written to the output parameter log; at the end of the event loop, the packet is sent via the UART.

Configuration

The primary configuration mechanism is the board header file, in iomon/src/boards. These header files provide a mapping of all MCU pins to the appropriate functions, as well as assignments between internal AVR32 peripherals and the external devices. The board file in use is determined by iomon/src/config/conf_board.h.

The UBX driver requires that the GPS module has been configured appropriately, and the configuration has been saved to Flash. The required settings are:

UBX

  • CFG GNSS: Disable SBAS and QZSS
  • CFG MSG: Enable NAV PVT on UART1
  • CFG NAV5: Set dynamics mode to airborne <4g
  • CFG PRT: Set UART1 to UBX in, UBX out, 921600 baud
  • CFG RATE: Set measurement period to 250ms (or 100ms if supported)
  • CFG CFG: save to flash

Testing

TODO

Building

Requires AVR Studio 6. Configure project for AT32UC3C; 1512 part is currently used but could probably run on any 0* or 1* part.

Software installation

Only via JTAG at this stage; just flash the MCU using whatever Atmel programmer is convenient.

USB DFU bootloader might be added later depending on how frequently we need to re-flash in the field.

GPS configuration requires u-blox u-center

Hardware installation

  1. Connect CPU board cable to 8-pin port;
  2. Connect cable harness to 30-pin port.
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