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This version used for the kits 1-6 at the GIST FOTM.

Z axis length increased to 200mm.
Added the Dibond variant that uses nuts in the parts instead of tapped holes.
Added a ducted fan to the X carriage.
Added a spool holder and filament dust wiper.
Default hot end is now J-Head MK4.
Default electronics is now Melzi plus ATX PSU on the mendel and dibond versions.
The right hand stay has been moved inwards and base corner radius reduced to allow and ATX PSU to be mounted inboard.
Mounting brackets for ATX PSU added.
The electronics are now above the PSU.
Mains inlet cover added for non ATX PSUs.
Dummy load resistors added for ATX PSU.

The extruder now has a groove mount for the JHead.
Extruder connector increased from 9 way to 15 way to allow an IDC socket.
The extruder ribbon cable is now 14 way to allow three wires for the heater.
Added an extruder break out PCB.
Wade's idler bracket now a bit wider to allow more tolerance on the length of the axle.
Extruder motor screws now longer and hex head.
The hobbed bolt now has two nuts and a star washer instead of one nut and a spring.

Increased the bed ribbon cable to 26 way to make it standard size.
Y carriage made a bit smaller.
Thermistor added to the bed assembly.
Bed cooling fan made an optional extra.
Made the Z top limit switch the default.
The X idler now has two bearings.
Lead nuts now brass.
Added metal pulleys as an option.
T2.5 belts added as an option.
Nut traps added to the Y carrige ribbon clamp.
Corner shields and support material added to X motor bracket.

Belt length calculations more accurate.
Axis limit switch positions and overtravel optimised.
Washer sizes tweaked.
Ziptie length tweaked.
PVC tubing diameter changed.
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1 parent 5c17781 commit 414163467770fe6ed6f7dd1e2cbefb2e5894e2df @nophead nophead committed Nov 15, 2012
Showing 597 changed files with 2,060,988 additions and 430,033 deletions.
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+D_connector_assembly:
+Vitamins:
+ 2 M3 cap screw x 16mm
+ 2 M3 cap screw x 20mm
+ 2 M3 cap screw x 45mm
+ 1 15 way D PCB mount plug
+ 1 15 way D IDC socket
+ 2 Nut M3
+ 2 Nyloc nut M3
+ 2 Nitrile O-ring 2.5mm x 1.6mm
+ 1 Extruder connection PCB
+ 4 No2 pan wood screw x 13mm
+ 4 3 way terminal block
+ 4 Washer M2.5 x 5.9mm x 0.5mm
+ 6 Washer M3 x 7mm x 0.5mm
+
+Printed:
+ 1 d_motor_bracket.stl
+ 1 d_motor_bracket_lid.stl
+ 1 d_shell.stl
+ 1 d_shell_lid.stl
+ 1 ribbon_clamp_14_33NB.stl
+
@@ -0,0 +1,13 @@
+bed_assembly:
+Vitamins:
+ 4 19mm bulldog clip
+ 1 PCB bed 214mm x 214mm
+ 4 M3 cap screw x 10mm
+ 1 Glass sheet 214mm x 202mm x 2mm
+ 4 Hex male / female pillar M3 x 20mm
+ 1 Epcos B57560G104F 100K 1% thermistor
+ 2 PTFE sleeving OD 1.2mm ID 0.71mm x 57mm
+ 4 Washer M3 x 7mm x 0.5mm
+
+Printed:
+
@@ -0,0 +1,9 @@
+bed_fan_assembly:
+Vitamins:
+ 4 M4 cap screw x 16mm
+ 4 Nyloc nut M4
+ 4 Washer M4 x 9mm x 0.8mm
+
+Printed:
+ 1 fan_guard.stl
+
View
@@ -0,0 +1,173 @@
+Vitamins:
+ S
+ D E p
+ l o X Y
+ c e o
+ o c l c c
+ n B t M a X X a Y Y Z
+ n e r a h X r Y r Z
+ e d o F c o W r i m r i m m
+ c n r h l a a i d o a i d o a o
+ t B f i a i d d x a l t x a l t x t
+ o e a c m n e e i g e o i g e o i o
+ r d n s e e r s s e r r s e r r s r
+ | | | 1| | | | | | | | | | | | | | | 1 THS15 Aluminium clad resistor 10R
+ | | | 1| | | | | | | | | | | | | | | 1 THS15 Aluminium clad resistor 4R7
+ | | | | | | | | | | | | | 5| | | | | 5 Aluminium foil tape 50mm x 226mm x 0.05mm
+ | | | 1| | | | | | | | | | | | | | | 1 PSU e.g. ALPINE500
+ | | | | | | 4| 3| | | | | | | | | | | 7 Ball bearing 608 8mm x 22mm x 7mm
+ | | | | | | | | | | 2| | | | 2| | | | 4 Ball bearing 624 4mm x 13mm x 5mm
+ | 4| | | | | | | | | | | | | | | | | 4 19mm bulldog clip
+ | 1| | | | | | | | | | | | | | | | | 1 PCB bed 214mm x 214mm
+ | | | | | | | | | | | | 1| | | | | | 1 Belt T5 x 6mm x 673mm (PU & Kevlar)
+ | | | | | | | | 1| | | | | | | | | | 1 Belt T5 x 6mm x 864mm (PU & Kevlar)
+ | | | | | | | | | | | | | 1| | | | | 1 Corrugated cardboard 192mm x 216mm x 6mm
+ | 4| | | | | | | | 1| | | | | | | | | 5 M3 cap screw x 10mm
+ 2| | | 4| | | | | | | | 2| 4|14| | | 2| 2| 30 M3 cap screw x 16mm
+ 2| | | | | | | | | 1| | | | 2| | | | 8| 13 M3 cap screw x 20mm
+ | | | | | | | | | 2| | | | | | | | | 2 M3 cap screw x 25mm
+ 2| | | | | | | | | | | | | | | | | | 2 M3 cap screw x 45mm
+ | | 4| 4|36| | 2| | | | | | 8| | 1| 4| 4| 4| 67 M4 cap screw x 16mm
+ | | | | | | | | | | | | | | 1| | | | 1 M4 cap screw x 30mm
+ | | | | | | | | | | 1| | | | | | | | 1 M4 cap screw x 45mm
+ | | | | | | 4| | | | | | | | | | | | 4 M8 cap screw x 30mm
+ | | | | 2| | | | | | | | | | | | | | 2 Dibond sheet 166mm x 384mm x 3mm
+ | | | | | | | | | | | | | 1| | | | | 1 Dibond sheet 216mm x 216mm x 3mm
+ | | | | 1| | | | | | | | | | | | | | 1 Dibond sheet 465mm x 384mm x 3mm
+ | | | | 1| | | | | | | | | | | | | | 1 Dibond sheet 465mm x 419mm x 3mm
+ 1| | | | | | | | | | | | | | | | | | 1 15 way D PCB mount plug
+ 1| | | | | | | | | | | | | | | | | | 1 15 way D IDC socket
+ | | | | | | | | | 1| | | | | | | | | 1 Fan 30mm x 10mm
+ | | | | | | | 1| | | | 1| | | | 1| | | 3 M3 grub screw x 6mm
+ | 1| | | | | | | | | | | | | | | | | 1 Glass sheet 214mm x 202mm x 2mm
+ | | | | | | | 1| | | | | | | | | | | 1 JHead MK4 hot end
+ | 4| | | | | | | | | | | | | | | | | 4 Hex male / female pillar M3 x 20mm
+ | | | | | | | 3| | | | | | | | | | | 3 M3 hex screw x 10mm
+ | | | | | | | | | | 2| 4| | | | | | | 6 M3 hex screw x 16mm
+ | | | | | | | 2| | | | | | | | | | | 2 M4 hex screw x 20mm
+ | | | | | | | 2| | | | | | | | | | | 2 M4 hex screw x 50mm
+ | | | | | | | 1| | | | | | | | | | | 1 M8 hex screw x 60mm
+ | | | 1| | | | | | | | | | | | | | | 1 IEC mains lead
+ | | | | | | | | | 3| 2| 2| | 3| | | | | 10 LM8UU linear bearing
+ | | | 1| | | | | | | | | | | | | | | 1 Electronics e.g. Melzi
+ | | | | | | | 1| | | | 1| | | | 1| | 2| 5 NEMA17 x 47.5mm stepper motor
+ | | | | | | | | | | 1| 1| | | | | | | 2 Brass nut M6
+ 2| | | | | | | 1| | 1| | 1| | | | 1| | | 6 Nut M3
+ | | | | | | | 2| | | | | | | | | | | 2 Nut M4
+ | | | | | | | 2| | | | | | | | | | | 2 Nut M8
+ | | | 4| | | | | | | | | | | | | | | 4 Nyloc nut M2.5
+ 2| | | 4| | | | | | 3| 2| 6| 4|16| | | 2|10| 49 Nyloc nut M3
+ | | 4| 4|36| | 2| | | | 1| | 8| | 2| 4| 4| 4| 69 Nyloc nut M4
+ | | | | | | 4| | | | | | | | | | | | 4 Nyloc nut M8
+ 2| | | | | | | | | | | | | | | | | | 2 Nitrile O-ring 2.5mm x 1.6mm
+ 1| | | | | | | | | | | | | | | | | | 1 Extruder connection PCB
+ | | | | | | | | 1| | | | | | | | | | 1 Polypropylene strip 401mm x 18mm x 0.5mm
+ | | | | 1| | | | | | | | | | | | | | 1 Polypropylene strip 356mm x 25mm x 0.5mm
+ | | | | 1| | | | | | | | | | | | | | 1 Polypropylene strip 270mm x 33mm x 0.5mm
+ | | | 4| | | | | | | | | | | | | | | 4 M2.5 pan screw x 12mm
+ | | | | | | | | | | | 3| | | | 4| | 8| 15 M3 pan screw x 8mm
+ | | | 2| | | | | | | | | | | | | | | 2 6-32 pan screw x 9.5mm
+ 4| | | | | | | | | | | 2| 2| | | | 2| | 10 No2 pan wood screw x 13mm
+ | | | | | | | | | 4| | | | | | | | | 4 No4 pan wood screw x 16mm
+ | | | | | | | 1| | | | | | | | | | | 1 Smooth rod 8mm x 22mm
+ | | | | | | | | | | | | 1| | | | | | 1 Smooth rod 8mm x 270mm
+ | | | | | | | | | | | | | | | | 2| | 2 Smooth rod 8mm x 336mm
+ | | | | | | | | 2| | | | | | | | | | 2 Smooth rod 8mm x 381mm
+ | | | | | | | | | | | | 1| | | | | | 1 Smooth rod 8mm x 417mm
+ | 1| | | | | | | | | | | | | | | | | 1 Epcos B57560G104F 100K 1% thermistor
+ | | | 1| | | | | | | | | | | | | | | 1 Micro SD card
+ | | | 1| | | | | | | | | | | | | | | 1 Micro SD to USB adapter
+ | | | | | | | | | | | 1| 1| | | | 1| | 3 Microswitch
+ | | | | | | | 2| | | | | | | | | | | 2 Spring 7mm OD, 1mm gauge x 10mm long
+ | | | | 2| | | | | | | | | | | | | | 2 AL square tube 12.7 x 12.7 x 1.63 x 400mm
+ | | | | | | | | | | | | | | | | 2| | 2 Threaded rod M6 x 271mm
+ | 2| | | | | | 2| | | | | | | | | | | 4 PTFE sleeving OD 1.2mm ID 0.71mm x 57mm
+ | | | | | | | 2| | | | | | | | | | | 2 PTFE sleeving OD 2.6mm ID 2mm x 45mm
+ | | | | | | 1| | | | | | | | | | | | 1 PTFE tubing OD 4.6mm ID 3.84mm x 750mm
+ | | | | | | | | | | | | | | | | | 2| 2 PVC aquarium tubing OD 6mm ID 4mm x 16mm
+ 4| | | | | | | | | | | | | | | | | | 4 3 way terminal block
+ | | | 1| | | | | | | | | | | | | | | 1 USB A to Mini B lead
+ 4| | | 4| | | | | | | | 2| 2| | | | 2| | 14 Washer M2.5 x 5.9mm x 0.5mm
+ 6| 4| | 8| | | | 3| | 3| 2| 9| 4|16| | 4| 2|18| 79 Washer M3 x 7mm x 0.5mm
+ | | 4| 6|38| | 2| | | | 2| | 8| | 5| 4| 4| 4| 77 Washer M4 x 9mm x 0.8mm
+ | | | | | | | | | | 2| | | | 2| | | | 4 Washer M5 x 20mm x 1.4mm
+ | | | | | | 8| 1| | | | | | | | | | | 9 Washer M8 x 17mm x 1.6mm
+ | | | | | | 4| | | | | | | | | | | | 4 Washer M8 x 30mm x 1.5mm
+ | | | | | | | | | 2| | | | | | | | | 2 Wingnut M4
+ | | | | | | | 3| | | | 3| | | | 4| | 8| 18 Star washer M3 x 0.5mm
+ | | | 2| | | | | | | | | | | | | | | 2 Star washer M4 x 0.8mm
+ | | | | | | | 1| | | | | | | | | | | 1 Star washer M8 x 1.6mm
+ | | | |10| | | 1| | 3| | | | 3| | | | | 17 Ziptie 100mm min length
+
+Printed:
+ | | | 1| | | | | | | | | | | | | | | 1 atx_long_bracket.stl
+ | | | 1| | | | | | | | | | | | | | | 1 atx_short_bracket.stl
+ 1| | | | | | | | | | | | | | | | | | 1 d_motor_bracket.stl
+ 1| | | | | | | | | | | | | | | | | | 1 d_motor_bracket_lid.stl
+ 1| | | | | | | | | | | | | | | | | | 1 d_shell.stl
+ 1| | | | | | | | | | | | | | | | | | 1 d_shell_lid.stl
+ | | | | | | 1| | | | | | | | | | | | 1 dust_filter.stl
+ | | 1| | | | | | | | | | | | | | | | 1 fan_guard.stl
+ | | | | | | | 1| | | | | | | | | | | 1 feed_tube_connector.stl
+ | | | |10| | | | | | | | | | | | | | 10 fixing_block.stl
+ | | | 4| | | | | | | | | | | | | | | 4 pcb_spacer.stl
+ | | | | | | | | | | | 1| | | | 1| | | 2 pulley.stl
+ | | | | | | | | | | | 1| | | | | | | 1 ribbon_clamp_14_33.stl
+ 1| | | | | | | | | | | | | | | | | | 1 ribbon_clamp_14_33NB.stl
+ | | | | | | | | | | | 1| | | | | | | 1 ribbon_clamp_20_33.stl
+ | | | | 1| | | | | | | | | | | | | | 1 ribbon_clamp_20_44N.stl
+ | | | | | | | | | | | | | 1| | | | | 1 ribbon_clamp_26_33.stl
+ | | | | | | | | | | | | | 1| | | | | 1 ribbon_clamp_26_33N.stl
+ | | | | 1| | | | | | | | | | | | | | 1 ribbon_clamp_26_44N.stl
+ | | | | | | 2| | | | | | | | | | | | 2 spool_bracket_female.stl
+ | | | | | | 2| | | | | | | | | | | | 2 spool_bracket_male.stl
+ | | | | | | 2| | | | | | | | | | | | 2 spool_holder_p_clip.stl
+ | | | | 4| | | | | | | | | | | | | | 4 tube_cap.stl
+ | | | | | | | 1| | | | | | | | | | | 1 wades_big_gear.stl
+ | | | | | | | 1| | | | | | | | | | | 1 wades_block.stl
+ | | | | | | | 1| | | | | | | | | | | 1 wades_gear_spacer.stl
+ | | | | | | | 1| | | | | | | | | | | 1 wades_idler_block.stl
+ | | | | | | | 1| | | | | | | | | | | 1 wades_small_gear.stl
+ | | | | | | | | | 1| | | | | | | | | 1 x_belt_clamp.stl
+ | | | | | | | | | 1| | | | | | | | | 1 x_belt_grip.stl
+ | | | | | | | | | 1| | | | | | | | | 1 x_belt_tensioner.stl
+ | | | | | | | | | 1| | | | | | | | | 1 x_carriage.stl
+ | | | | | | | | | 1| | | | | | | | | 1 x_carriage_fan_duct.stl
+ | | | | | | | | | | 1| | | | | | | | 1 x_idler_bracket.stl
+ | | | | | | | | | | | 1| | | | | | | 1 x_motor_bracket.stl
+ | | | | | | | | | | | | 3| | | | | | 3 y_bar_clamp.stl
+ | | | | | | | | | | | | 1| | | | | | 1 y_bar_clamp_switch.stl
+ | | | | | | | | | | | | | 2| | | | | 2 y_bearing_mount.stl
+ | | | | | | | | | | | | | 1| | | | | 1 y_bearing_mount_switch.stl
+ | | | | | | | | | | | | | 1| | | | | 1 y_belt_anchor.stl
+ | | | | | | | | | | | | | 1| | | | | 1 y_belt_anchor_toothed.stl
+ | | | | | | | | | | | | | 1| | | | | 1 y_belt_clip.stl
+ | | | | | | | | | | | | | 1| | | | | 1 y_belt_clip_toothed.stl
+ | | | | | | | | | | | | | | 1| | | | 1 y_idler_bracket.stl
+ | | | | | | | | | | | | | | | 1| | | 1 y_motor_bracket.stl
+ | | | | | | | | | | | | | | | | 1| | 1 z_bar_clamp.stl
+ | | | | | | | | | | | | | | | | 1| | 1 z_bar_clamp_switch.stl
+ | | | | | | | | | | | | | | | | | 4| 4 z_coupling.stl
+ | | | | | | | | | | | | | | | | | 1| 1 z_motor_bracket_lhs.stl
+ | | | | | | | | | | | | | | | | | 1| 1 z_motor_bracket_rhs.stl
+ | | | | | | | | | | | | | | | | 2| | 2 z_screw_pointer.stl
+
+Sub-assemblies:
+ 1 D_connector_assembly
+ 1 bed_assembly
+ 1 bed_fan_assembly
+ 1 electronics_assembly
+ 1 frame_assembly
+ 1 machine_assembly
+ 1 spool_holder_assembly
+ 1 wades_assembly
+ 1 x_axis_assembly
+ 1 x_carriage_assembly
+ 1 x_idler_assembly
+ 1 x_motor_assembly
+ 1 y_axis_assembly
+ 1 y_carriage_assembly
+ 1 y_idler_assembly
+ 1 y_motor_assembly
+ 1 z_axis_assembly
+ 2 z_motor_assemblies
@@ -0,0 +1,27 @@
+electronics_assembly:
+Vitamins:
+ 1 THS15 Aluminium clad resistor 10R
+ 1 THS15 Aluminium clad resistor 4R7
+ 1 PSU e.g. ALPINE500
+ 4 M3 cap screw x 16mm
+ 4 M4 cap screw x 16mm
+ 1 IEC mains lead
+ 1 Electronics e.g. Melzi
+ 4 Nyloc nut M2.5
+ 4 Nyloc nut M3
+ 4 Nyloc nut M4
+ 4 M2.5 pan screw x 12mm
+ 2 6-32 pan screw x 9.5mm
+ 1 Micro SD card
+ 1 Micro SD to USB adapter
+ 1 USB A to Mini B lead
+ 4 Washer M2.5 x 5.9mm x 0.5mm
+ 8 Washer M3 x 7mm x 0.5mm
+ 6 Washer M4 x 9mm x 0.8mm
+ 2 Star washer M4 x 0.8mm
+
+Printed:
+ 1 atx_long_bracket.stl
+ 1 atx_short_bracket.stl
+ 4 pcb_spacer.stl
+
@@ -0,0 +1,21 @@
+frame_assembly:
+Vitamins:
+ 36 M4 cap screw x 16mm
+ 2 Dibond sheet 166mm x 384mm x 3mm
+ 1 Dibond sheet 465mm x 384mm x 3mm
+ 1 Dibond sheet 465mm x 419mm x 3mm
+ 36 Nyloc nut M4
+ 1 Polypropylene strip 356mm x 25mm x 0.5mm
+ 1 Polypropylene strip 270mm x 33mm x 0.5mm
+ 2 AL square tube 12.7 x 12.7 x 1.63 x 400mm
+ 38 Washer M4 x 9mm x 0.8mm
+ 10 Ziptie 100mm min length
+
+Printed:
+ 10 fixing_block.stl
+ 1 ribbon_clamp_20_44N.stl
+ 1 ribbon_clamp_26_44N.stl
+ 4 tube_cap.stl
+
+Sub-assemblies:
+ 1 spool_holder_assembly
@@ -0,0 +1,13 @@
+machine_assembly:
+Vitamins:
+
+Printed:
+
+Sub-assemblies:
+ 1 bed_fan_assembly
+ 1 electronics_assembly
+ 1 frame_assembly
+ 1 x_axis_assembly
+ 1 y_axis_assembly
+ 1 y_carriage_assembly
+ 1 z_axis_assembly
@@ -0,0 +1,18 @@
+spool_holder_assembly:
+Vitamins:
+ 4 Ball bearing 608 8mm x 22mm x 7mm
+ 2 M4 cap screw x 16mm
+ 4 M8 cap screw x 30mm
+ 2 Nyloc nut M4
+ 4 Nyloc nut M8
+ 1 PTFE tubing OD 4.6mm ID 3.84mm x 750mm
+ 2 Washer M4 x 9mm x 0.8mm
+ 8 Washer M8 x 17mm x 1.6mm
+ 4 Washer M8 x 30mm x 1.5mm
+
+Printed:
+ 1 dust_filter.stl
+ 2 spool_bracket_female.stl
+ 2 spool_bracket_male.stl
+ 2 spool_holder_p_clip.stl
+
@@ -0,0 +1,33 @@
+wades_assembly:
+Vitamins:
+ 3 Ball bearing 608 8mm x 22mm x 7mm
+ 1 M3 grub screw x 6mm
+ 1 JHead MK4 hot end
+ 3 M3 hex screw x 10mm
+ 2 M4 hex screw x 20mm
+ 2 M4 hex screw x 50mm
+ 1 M8 hex screw x 60mm
+ 1 NEMA17 x 47.5mm stepper motor
+ 1 Nut M3
+ 2 Nut M4
+ 2 Nut M8
+ 1 Smooth rod 8mm x 22mm
+ 2 Spring 7mm OD, 1mm gauge x 10mm long
+ 2 PTFE sleeving OD 1.2mm ID 0.71mm x 57mm
+ 2 PTFE sleeving OD 2.6mm ID 2mm x 45mm
+ 3 Washer M3 x 7mm x 0.5mm
+ 1 Washer M8 x 17mm x 1.6mm
+ 3 Star washer M3 x 0.5mm
+ 1 Star washer M8 x 1.6mm
+ 1 Ziptie 100mm min length
+
+Printed:
+ 1 feed_tube_connector.stl
+ 1 wades_big_gear.stl
+ 1 wades_block.stl
+ 1 wades_gear_spacer.stl
+ 1 wades_idler_block.stl
+ 1 wades_small_gear.stl
+
+Sub-assemblies:
+ 1 D_connector_assembly
@@ -0,0 +1,10 @@
+x_axis_assembly:
+Vitamins:
+ 1 Belt T5 x 6mm x 864mm (PU & Kevlar)
+ 1 Polypropylene strip 401mm x 18mm x 0.5mm
+ 2 Smooth rod 8mm x 381mm
+
+Printed:
+
+Sub-assemblies:
+ 1 x_carriage_assembly
@@ -0,0 +1,23 @@
+x_carriage_assembly:
+Vitamins:
+ 1 M3 cap screw x 10mm
+ 1 M3 cap screw x 20mm
+ 2 M3 cap screw x 25mm
+ 1 Fan 30mm x 10mm
+ 3 LM8UU linear bearing
+ 1 Nut M3
+ 3 Nyloc nut M3
+ 4 No4 pan wood screw x 16mm
+ 3 Washer M3 x 7mm x 0.5mm
+ 2 Wingnut M4
+ 3 Ziptie 100mm min length
+
+Printed:
+ 1 x_belt_clamp.stl
+ 1 x_belt_grip.stl
+ 1 x_belt_tensioner.stl
+ 1 x_carriage.stl
+ 1 x_carriage_fan_duct.stl
+
+Sub-assemblies:
+ 1 wades_assembly
@@ -0,0 +1,16 @@
+x_idler_assembly:
+Vitamins:
+ 2 Ball bearing 624 4mm x 13mm x 5mm
+ 1 M4 cap screw x 45mm
+ 2 M3 hex screw x 16mm
+ 2 LM8UU linear bearing
+ 1 Brass nut M6
+ 2 Nyloc nut M3
+ 1 Nyloc nut M4
+ 2 Washer M3 x 7mm x 0.5mm
+ 2 Washer M4 x 9mm x 0.8mm
+ 2 Washer M5 x 20mm x 1.4mm
+
+Printed:
+ 1 x_idler_bracket.stl
+
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