-
-
Notifications
You must be signed in to change notification settings - Fork 11
/
print_control.cpp
537 lines (449 loc) · 14.4 KB
/
print_control.cpp
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
474
475
476
477
478
479
480
481
482
483
484
485
486
487
488
489
490
491
492
493
494
495
496
497
498
499
500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
#include "print_control.h"
#include "src/module/motion.h"
#include "src/module/tool_change.h"
#include "src/module/planner.h"
#include "src/gcode/gcode.h"
#include "motion_control.h"
#include "../../Marlin/src/module/temperature.h"
#include "../../Marlin/src/module/settings.h"
#include "../../Marlin/src/module/stepper.h"
#include "system.h"
#include "fdm.h"
#include "power_loss.h"
#include "../module/filament_sensor.h"
#include "exception.h"
#define PAUSE_RESUME_MOVE_FEEDRATE_MMM (9000)
PrintControl print_control;
#define GCODE_BUFFER_SIZE (1024*2)
uint16_t buffer_head = 0;
uint16_t buffer_tail = 0;
static uint8_t gcode_buffer[GCODE_BUFFER_SIZE];
void PrintControl::init() {
}
bool PrintControl::buffer_is_empty() {
return buffer_head == buffer_tail && !planner.has_blocks_queued();
}
bool PrintControl::is_backup_mode() {
return mode_ == PRINT_BACKUP_MODE;
}
void PrintControl::clear_gcode_buf() {
buffer_head = buffer_tail;
}
uint32_t PrintControl::get_buf_used() {
return (buffer_head + GCODE_BUFFER_SIZE - buffer_tail) % GCODE_BUFFER_SIZE;
}
uint32_t PrintControl::get_buf_free() {
return GCODE_BUFFER_SIZE - get_buf_used();
}
uint32_t PrintControl::get_cur_line() {
return power_loss.cur_line;
}
uint32_t PrintControl::next_req_line() {
return power_loss.next_req;
}
bool PrintControl::filament_check() {
bool is_trigger = false;
if (dual_x_carriage_mode < DXC_DUPLICATION_MODE) {
is_trigger = filament_sensor.is_trigger(active_extruder);
} else {
is_trigger = filament_sensor.is_trigger();
}
if (!is_trigger) {
return false;
}
system_status_source_e source = SYSTEM_STATUE_SCOURCE_NONE;
switch (mode_) {
case PRINT_FULL_MODE:
case PRINT_DUPLICATION_MODE:
case PRINT_MIRRORED_MODE:
source = SYSTEM_STATUE_SCOURCE_FILAMENT;
break;
case PRINT_BACKUP_MODE:
filament_sensor.reset();
source = SYSTEM_STATUE_SCOURCE_TOOL_CHANGE;
break;
}
SERIAL_ECHOLNPAIR("flilament trigger and source:", source);
if (E_SUCCESS != system_service.set_status(SYSTEM_STATUE_PAUSING, source)) {
LOG_E("can NOT set to SYSTEM_STATUE_PAUSING\r\n");
system_service.return_to_idle();
}
return true;
}
void PrintControl::loop() {
static uint32_t last_ms = 0;
if (req_clear_work_time) {
work_time_ms = 0;
last_ms = millis();
req_clear_work_time = false;
}
if (req_set_work_time) {
work_time_ms = set_work_time_ms;
req_set_work_time = false;
}
if (system_service.get_status() == SYSTEM_STATUE_PRINTING) {
if (ELAPSED(millis(), last_ms + 10)) {
work_time_ms += (millis() - last_ms);
last_ms = millis();
}
}
}
bool PrintControl::get_commands(uint8_t *cmd, uint32_t &line, uint16_t max_len) {
if (power_loss.power_loss_status != POWER_LOSS_IDLE) {
return false;
}
if (system_service.get_status() != SYSTEM_STATUE_PRINTING) {
return false;
}
if (filament_check()) {
return false;
}
if(commands_lock_) {
return false;
}
while (buffer_head != buffer_tail) {
if (gcode_buffer[buffer_tail] == ' ' || gcode_buffer[buffer_tail] == '\n') {
if (gcode_buffer[buffer_tail] == '\n') {
power_loss.line_number_sum++;
}
buffer_tail = (buffer_tail + 1) % GCODE_BUFFER_SIZE;
} else {
break;
}
}
uint32_t get_commands = 0;
while (buffer_head != buffer_tail) {
if (get_commands >= max_len) {
SERIAL_ECHOLNPAIR("cmd too long failed!");
return false;
}
cmd[get_commands] = gcode_buffer[buffer_tail];
buffer_tail = (buffer_tail + 1) % GCODE_BUFFER_SIZE;
if (cmd[get_commands] == '\n') {
cmd[get_commands] = 0;
power_loss.line_number_sum++;
line = power_loss.line_number_sum;
return true;
}
get_commands++;
}
return false;
}
ErrCode PrintControl::push_gcode(uint32_t start_line, uint32_t end_line, uint8_t *data, uint16_t size) {
uint8_t gcode_count = 0;
uint32_t free = get_buf_free();
if (free < size) {
SERIAL_ECHOLNPAIR("gcode no memory ,free:", free, " cur:", size);
return E_NO_MEM;
}
for (uint16_t i = 0; i < size; i++) {
if (data[i] == '\n') {
gcode_count ++;
}
}
if (power_loss.next_req != start_line) {
LOG_E("HIM gcode start line is NOT equal req, req %d, get %d\r\n", power_loss.next_req, start_line);
return E_PARAM;
}
if ((end_line - start_line + 1) != gcode_count) {
SERIAL_ECHOLNPAIR("failed line start:", start_line, " end:", end_line, " count:", gcode_count, " next_req:", power_loss.next_req);
return E_PARAM;
}
for (uint32_t i = 0; i < size; i++) {
gcode_buffer[buffer_head] = data[i];
buffer_head = (buffer_head + 1) % GCODE_BUFFER_SIZE;
}
power_loss.next_req = end_line + 1;
return E_SUCCESS;
}
void PrintControl::start_work_time() {
// work_time_ms = 0;
req_clear_work_time = true;
// work_start_time = millis();
}
void PrintControl::stop_work_time() {
// work_time_ms = work_start_time = 0;
// work_time_ms = 0;
}
uint32_t PrintControl::get_work_time() {
if (!system_service.is_working()) {
return 0;
}
else {
return work_time_ms;
}
}
void PrintControl::set_work_time(uint32_t time) {
req_set_work_time = true;
set_work_time_ms = time;
}
ErrCode PrintControl::start() {
if (!exception_server.is_allow_work()) {
return E_SYSTEM_EXCEPTION;
}
if (system_service.is_working()) {
return PRINT_RESULT_START_ERR_E;
}
if (E_SUCCESS != system_service.set_status(SYSTEM_STATUE_PRINTING)) {
LOG_E("can NOT set to SYSTEM_STATUE_PRINTING\r\n");
system_service.return_to_idle();
return PRINT_RESULT_START_ERR_E;
}
if (homing_needed()) {
motion_control.home();
}
// prepare toolhead
dual_x_carriage_mode = DXC_FULL_CONTROL_MODE;
if (mode_ >= PRINT_DUPLICATION_MODE) {
tool_change(0);
dual_x_carriage_mode = (DualXMode)mode_;
duplicate_extruder_x_offset = (dual_x_carriage_mode == DXC_DUPLICATION_MODE) ? \
DUPLICATION_MODE_X_OFFSET : MIRRORED_MODE_X_OFFSET;
idex_set_mirrored_mode(dual_x_carriage_mode == DXC_MIRRORED_MODE);
first_start_gcode = true;
extern bool x_first_move;
x_first_move = false;
// motion_control.home_x();
}
power_loss.stash_data.file_position = 0;
power_loss.cur_line = power_loss.line_number_sum = 0;
power_loss.next_req = 0;
buffer_head = buffer_tail = 0;
power_loss.clear();
filament_sensor.reset();
memset(&print_err_info, 0, sizeof(print_err_info));
commands_unlock();
start_work_time();
return E_SUCCESS;
}
ErrCode PrintControl::pause() {
motion_control.wait_G28();
commands_lock();
buffer_head = buffer_tail = 0;
// wait for auto park finish
while(axisManager.T0_T1_simultaneously_move) {
vTaskDelay(pdMS_TO_TICKS(1));
}
// wait for stepper slow down and stop
// LOG_I("--- req_pause\r\n");
stepper.req_pause = true;
while(1) {
if (stepper.can_pause) {
// LOG_I("--- can_pause\r\n");
stepper.can_pause = false;
quickstop_stepper();
// LOG_I("--- pause done\r\n");
stepper.delta_t = 0;
break;
}
else {
vTaskDelay(pdMS_TO_TICKS(1));
}
}
uint8_t e_en_0 = fdm_head.extraduer_enable(0);
uint8_t e_en_1 = fdm_head.extraduer_enable(1);
if (system_service.get_source() == SYSTEM_STATUE_SCOURCE_STOP_EXTRUDE) {
fdm_head.set_duplication_enabled(fdm_head.stop_single_extruder_e, fdm_head.stop_single_extruder_en);
print_control.temperature_lock(fdm_head.stop_single_extruder_e, !fdm_head.stop_single_extruder_en);
}
vTaskDelay(pdMS_TO_TICKS(5));
power_loss.stash_print_env();
if (system_service.get_source() == SYSTEM_STATUE_SCOURCE_Z_LIVE_OFFSET) {
// motion_control.retrack_e(Z_LIVE_OFFSET_RETRACE_D, CHANGE_FILAMENT_SPEED);
if (E_SUCCESS != system_service.set_status(SYSTEM_STATUE_PAUSED)) {
LOG_E("can NOT set to SYSTEM_STATUE_PAUSED\r\n");
system_service.return_to_idle();
return E_FAILURE;
}
else {
return E_SUCCESS;
}
}
motion_control.retrack_e(PRINT_RETRACK_DISTANCE, CHANGE_FILAMENT_SPEED);
motion_control.synchronize();
idex_set_parked(false);
if (current_position.z + Z_DOWN_SAFE_DISTANCE < Z_MAX_POS) {
motion_control.move_z(Z_DOWN_SAFE_DISTANCE, PRINT_TRAVEL_FEADRATE);
} else {
motion_control.move_to_z(Z_MAX_POS, PRINT_TRAVEL_FEADRATE);
}
motion_control.synchronize();
// motion_control.home_x();
// motion_control.home_y();
dual_x_carriage_mode = DXC_FULL_CONTROL_MODE;
set_duplication_enabled(false);
float active_x_pos = current_position.x;
uint8_t save_active_extruder = active_extruder;
uint8_t inactive_extruder = !active_extruder;
// parked the active extruder
float x_pack_pos = x_home_pos(active_extruder);
if (active_extruder ? e_en_1 : e_en_0)
motion_control.move_to_x(x_pack_pos, PAUSE_RESUME_MOVE_FEEDRATE_MMM);
else
current_position.x = x_pack_pos;
LOG_I("Active extruder:%d mvoe to home %f\r\n", active_extruder, x_pack_pos);
// parked the inactive extruder
if (DXC_DUPLICATION_MODE == power_loss.stash_data.dual_x_carriage_mode) {
if ( (abs(active_x_pos - inactive_extruder_x) - power_loss.stash_data.duplicate_extruder_x_offset) < 0.1 ) {
if (active_extruder == 0)
inactive_extruder_x = active_x_pos + power_loss.stash_data.duplicate_extruder_x_offset;
else
inactive_extruder_x = active_x_pos - power_loss.stash_data.duplicate_extruder_x_offset;
}
}
else if (DXC_MIRRORED_MODE == power_loss.stash_data.dual_x_carriage_mode) {
inactive_extruder_x = (x_home_pos(!active_extruder) + x_home_pos(active_extruder)) - active_x_pos;
}
LOG_I("inactive_extruder_x %f\r\n", inactive_extruder_x);
tool_change(inactive_extruder, true);
x_pack_pos = x_home_pos(inactive_extruder);
if (inactive_extruder ? e_en_1 : e_en_0)
motion_control.move_to_x(x_pack_pos, PAUSE_RESUME_MOVE_FEEDRATE_MMM);
else
current_position.x = x_pack_pos;
LOG_I("Inactive extruder:%d mvoe to home %f\r\n", inactive_extruder, x_pack_pos);
tool_change(save_active_extruder);
motion_control.move_to_y(0, PAUSE_RESUME_MOVE_FEEDRATE_MMM);
if (E_SUCCESS != system_service.set_status(SYSTEM_STATUE_PAUSED)) {
LOG_E("can NOT set to SYSTEM_STATUE_PAUSED\r\n");
system_service.return_to_idle();
return E_FAILURE;
}
else {
return E_SUCCESS;
}
}
ErrCode PrintControl::resume() {
buffer_head = buffer_tail = 0;
if (E_SUCCESS != system_service.set_status(SYSTEM_STATUE_RESUMING)) {
LOG_E("can NOT set to SYSTEM_STATUE_RESUMING\r\n");
system_service.return_to_idle();
return E_FAILURE;
}
if (system_service.get_source() == SYSTEM_STATUE_SCOURCE_Z_LIVE_OFFSET) {
dual_x_carriage_mode = (DualXMode)power_loss.stash_data.dual_x_carriage_mode;
idex_set_mirrored_mode(dual_x_carriage_mode == DXC_MIRRORED_MODE);
power_loss.resume_print_env();
commands_unlock();
if (E_SUCCESS != system_service.set_status(SYSTEM_STATUE_PRINTING)) {
LOG_E("can NOT set to SYSTEM_STATUE_PRINTING\r\n");
system_service.return_to_idle();
return E_FAILURE;
}
else {
return E_SUCCESS;
}
}
if (power_loss.extrude_before_resume() == E_SUCCESS) {
power_loss.resume_print_env();
commands_unlock();
if (SYSTEM_STATUE_RESUMING == system_service.get_status()) {
if (E_SUCCESS != system_service.set_status(SYSTEM_STATUE_PRINTING)) {
LOG_E("can NOT set to SYSTEM_STATUE_PRINTING\r\n");
system_service.return_to_idle();
return E_FAILURE;
}
}
return E_SUCCESS;
}
else {
if (E_SUCCESS != system_service.set_status(SYSTEM_STATUE_PAUSED)) {
LOG_E("can NOT set to SYSTEM_STATUE_PAUSED\r\n");
system_service.return_to_idle();
return E_FAILURE;
}
else {
return E_SYSTEM_EXCEPTION;
}
}
}
ErrCode PrintControl::stop() {
if (system_service.get_status() != SYSTEM_STATUE_IDLE) {
motion_control.wait_G28();
power_loss.clear();
// motion_control.quickstop();
commands_lock();
buffer_head = buffer_tail = 0;
// // set to 0, do not waiting in M109 or M190
HOTEND_LOOP() {
thermalManager.setTargetHotend(0, e);
fdm_head.set_fan_speed(e, 0, 0);
set_work_flow_percentage(e, 100);
}
thermalManager.setTargetBed(0);
stepper.req_pause = true;
while(1) {
if (stepper.can_pause) {
stepper.can_pause = false;
quickstop_stepper();
stepper.delta_t = 0;
break;
}
else {
vTaskDelay(pdMS_TO_TICKS(1));
}
}
vTaskDelay(pdMS_TO_TICKS(100));
buffer_head = buffer_tail = 0;
is_calibretion_mode = false;
idex_set_parked(false);
motion_control.retrack_e(PRINT_RETRACK_DISTANCE, PRINT_TRAVEL_FEADRATE);
motion_control.home();
system_service.set_status(SYSTEM_STATUE_IDLE);
mode_ = PRINT_FULL_MODE;
dual_x_carriage_mode = DXC_FULL_CONTROL_MODE;
set_duplication_enabled(false);
HOTEND_LOOP() {
thermalManager.setTargetHotend(0, e);
fdm_head.set_fan_speed(e, 0, 0);
set_work_flow_percentage(e, 100);
}
thermalManager.setTargetBed(0);
set_feedrate_percentage(100);
set_print_offset(0, 0, 0);
stop_work_time();
}
return E_SUCCESS;
}
ErrCode PrintControl::set_mode(print_mode_e mode) {
mode_ = mode;
return E_SUCCESS;
}
ErrCode PrintControl::set_print_offset(float x, float y, float z) {
if (system_service.is_working()) {
SERIAL_ECHOLNPAIR("set print offset filed !");
return E_COMMON_ERROR;
}
xyz_offset.x = x;
xyz_offset.y = y;
xyz_offset.z = z;
return E_SUCCESS;
}
void PrintControl::set_feedrate_percentage(int16_t percentage) {
feedrate_percentage = percentage;
power_loss.stash_data.feedrate_percentage = percentage;
}
int16_t PrintControl::get_feedrate_percentage() {
return feedrate_percentage;
}
int16_t PrintControl::get_work_flow_percentage(uint8_t e) {
return planner.flow_percentage[e];
}
void PrintControl::set_work_flow_percentage(uint8_t e, int16_t percentage) {
power_loss.stash_data.flow_percentage[e] = percentage;
planner.set_flow(e, percentage);
}
void PrintControl::error_and_stop() {
LOG_E("Print timeout will automatically stop working\n");
print_err_info.is_err = true;
print_err_info.err_line = next_req_line();
LOG_E("timeout line:%d\n", print_err_info.err_line);
buffer_head = buffer_tail = 0;
motion_control.quickstop();
power_loss.stash_print_env();
power_loss.write_flash();
motion_control.synchronize();
motion_control.retrack_e(PRINT_RETRACK_DISTANCE, CHANGE_FILAMENT_SPEED);
motion_control.home();
system_service.set_status(SYSTEM_STATUE_IDLE);
}