Warning: OBSOLETE VERSION - If you don't plan to use the original DMG front PCB with the original screen I suggest to produce the DMG V2. Link here
My front PCB can be used to replace the following IPS board used in the v4 and v5 OSD IPS.
You can use the original Gameboy speaker or 1 Watt 8 Ohm speaker (23 mm diameter) like the following one (it must have + and - soldering points)
Yes, on the audio board, I use R2=R4=10 kΩ for the original speaker and R2=R4=30 kΩ for the 1W speaker. Hence, by increasing the value of R2 and R4, audio power increases; otherwise, it decreases.
DC voltage or battery voltage is firstly regulated to 5V with 1A, and then, this 5v line is filtered with an ultra-low noise LDO (U4 on the power board) that provides in output a 5V line with 300 mA. This power is sufficient for all the features, but if you need a more powerful LDO, you can use, for example, the REG113NA-5/250 LDO that provides 400 mA. Clearly, this LDO is used only to achieve a filtered 5V line on the mainboard (unregulated negative voltage for the original LCD is produced after the first regulation to 5V at 1A), and these lines are totally independent from the battery charger.
I put all the know protections for the battery so it won't overcharge, discharge, or have a short circuit. To do this, I used well know schematics and chip combinations to develop the Lipo board.
I suggest any 3.7V 125054 Lipo battery with a ph2.0 connector installed, as shown in the following image.
Yes, there are resettable fuses in series to the battery, the DC line, and the unregulated voltage for the original LCD. In addition, also the boost converter and the LDO limit the current on the various lines.