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SpoolWireWinder2.scad
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SpoolWireWinder2.scad
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// Spool cable wire winder v2.5
// Written by Sayko R. <roman.sayko@gmail.com>
// Feel free to mail me about bugs and propositions
use <threads.scad>
/*[ Main ]*/
// Diameter of the spool
spool_diameter=175;
// Diameter of the hole of spool
hole_diameter = 35.0;
//Spool width
spool_width = 60;
// Height of the base that will hold spool (overall height will be hole_diameter + plate height * 2)
plate_height = 15;
//(Beta) Try to reduce use of plastic (strenght may suffer)
hollow_plate = true;
/*[ Split ]*/
//split plates if the size of the printer bed is smaller than spool_diameter*2. Maybe i reccomend separate_handle=true if split_base. Tests wasn't made till now
split_base = true;
//number of connector to glue two plates
number_of_connectors = 5;
/*[ Holder base ]*/
//make hole under the handle to reduce use of plastic
hollow_base = true;
//normaly the reasonable value is 20, but you can play with parameters if you want something fancy
holder_top_fillet = 35;//[0:90]
holder_bottom_fillet = 13;//[0:90]
/*[ Handle ]*/
// diameter of the handle
handle_diameter = 20;
//Distance of handle from base plate
handle_distance = 25;
//additional material forn make handle more strenght
handle_margin = 2;
//additional material for handle on the beggining
handle_champfer = 17; //[0:50]
//print handle separated from base
separate_handle = false;
/*[ Other ]*/
//Thickness of the wall
wall_thickness = 2.5;
//before final render set it to 24, for debugging 6 is ok
render_quality = 24;//[1:24]
//Diameter of the printer's nozzle, also used for tollerance
nozzle_diameter = 0.4;
hole_radius = hole_diameter / 2;
spool_radius = spool_diameter / 2;
connector_size = ((hole_diameter + plate_height * 2)/ (number_of_connectors))/2;
echo("Connector size is ", connector_size);
half_plate_width = spool_diameter + nozzle_diameter + (split_base?connector_size:0);
Plate(true);
mirror([1,0,0]) translate([hole_diameter + plate_height * 3,0]) Plate(false);
if(separate_handle){
translate([spool_radius,0,0])
cylinder(h = spool_diameter - hole_diameter + (split_base?0:nozzle_diameter), r = handle_diameter/2, $fn=render_quality*hole_radius, center = false);
}
TheTool();
translate([-hole_diameter - plate_height * 3,0,0]) TheTool();
translate([0,-hole_diameter - plate_height*2, 0])
iRodSrart();
translate([-hole_diameter - plate_height * 3,-hole_diameter - plate_height*2, 0])
iRodEnd();
/*
//Rod Start
difference() {
translate([0,-hole_diameter - plate_height*2, 0])
RodStart2(hole_diameter - (nozzle_diameter * 2), spool_width * 0.8, wall_thickness, hole_diameter + plate_height- (nozzle_diameter * 2), 0,0,0);
translate([0,-hole_diameter - plate_height*2, spool_width / 2 - wall_thickness])
cylinder(h=spool_width,
r=(hole_diameter / 2) /2, $fn=6,
center=true);
}*/
/*
//Rod End
difference() {
translate([-hole_diameter - plate_height * 3,-hole_diameter - plate_height*2, 0])
RodEnd2(hole_diameter - (nozzle_diameter * 2), spool_width * 0.8, hole_diameter + plate_height- (nozzle_diameter * 2), wall_thickness);
translate([-hole_diameter - plate_height * 3,-hole_diameter - plate_height*2, spool_width / 2 - wall_thickness])
cylinder(h=spool_width,
r=(hole_diameter / 2) /2, $fn=6,
center=true);
}*/
module iRodEnd(){
difference() {
RodEnd2(hole_diameter - (nozzle_diameter * 2), spool_width * 0.8, hole_diameter + plate_height- (nozzle_diameter * 2), wall_thickness);
translate([0,0, spool_width / 2 - wall_thickness])
cylinder(h=spool_width,
r=(hole_diameter / 2) /2, $fn=6,
center=true);
}
}
module iRodSrart(){
difference() {
RodStart2(hole_diameter - (nozzle_diameter * 2), spool_width * 0.8 + (wall_thickness*3), wall_thickness, hole_diameter + plate_height- (nozzle_diameter * 2), 0,0,0, hole_radius - nozzle_diameter);
translate([0,0, spool_width / 2 + wall_thickness])
cylinder(h=spool_width + wall_thickness*3,
r=(hole_diameter / 2) /2, $fn=6,
center=true);
}
}
module Plate(is_first){
Base(false, is_first);
if(split_base){
mirror([0,1,0])
translate([0,-half_plate_width - nozzle_diameter])
Base(true, is_first);
} else {
mirror([0,1,0])
translate([0,-half_plate_width])
Base(true, is_first);
}
echo("Half_plate_width is ", half_plate_width);
}
module TheTool(){
translate([0,0,5])
cube([10, hole_diameter * 0.8, 10], center = true);
translate([0,0,10])
cylinder(h=20,
r=(hole_diameter / 2) /2 - nozzle_diameter, $fn=6,
center=true);
}
module Handle_part_base(is_second_half){
translate([0,0,wall_thickness])
cylinder(h = handle_distance + handle_diameter + handle_margin, r = hole_radius + plate_height, $fn=render_quality*hole_radius, center = false);
//Handle
if(!separate_handle){
translate([0,0,wall_thickness + handle_distance + handle_diameter/2])
rotate([-90,0,0])
cylinder(h = spool_radius + nozzle_diameter, r = handle_diameter/2, $fn=render_quality*hole_radius, center = false);
if(split_base){
if(!is_second_half){
translate([0,spool_radius,wall_thickness + handle_distance + handle_diameter/2])
rotate([-90,0,0])
cylinder(h = connector_size, r = handle_diameter/4, $fn=render_quality*hole_radius, center = false);
}
}
}
//Handle chamfer
translate([0,hole_radius+plate_height/4,wall_thickness + handle_distance + handle_diameter/2])
rotate([-90,0,0])
cylinder(h = handle_champfer, r1 = handle_champfer, r2 = handle_diameter/2, $fn=render_quality*hole_radius, center = false);
}
module Handle_part_base_cut(is_second_half){
translate([0,0,wall_thickness - 0.01])
cylinder(h = handle_distance + handle_diameter + handle_margin*2 + 0.005, r = hole_radius + plate_height/2 - nozzle_diameter, $fn=render_quality*hole_radius, center = false);
// translate([-hole_radius - plate_height,-hole_radius - plate_height,wall_thickness - 0.01])
// cube([(hole_diameter + (plate_height * 2)), hole_radius + plate_height, handle_distance + handle_diameter + 1], center = false);
translate([0,holder_top_fillet,handle_distance + handle_diameter + wall_thickness - holder_top_fillet + handle_margin])
rotate([0,90,0])
QuartTube(holder_top_fillet*3, holder_top_fillet, hole_diameter + plate_height * 2);
translate([0,-holder_bottom_fillet, wall_thickness + holder_bottom_fillet])
rotate([180,-90,0])
QuartCylinder(holder_bottom_fillet,hole_diameter + plate_height * 2);
translate([-hole_radius - plate_height,-hole_radius - plate_height,wall_thickness])
cube([hole_diameter + plate_height * 2, hole_radius + plate_height - holder_bottom_fillet, handle_distance + handle_diameter + handle_margin], center = false);
translate([-hole_radius - plate_height,-hole_radius - plate_height,wall_thickness + holder_bottom_fillet])
cube([hole_diameter + plate_height * 2, hole_radius + plate_height, handle_distance + handle_diameter - holder_top_fillet - holder_bottom_fillet + handle_margin + 0.005], center = false);
if(hollow_base){
translate([-hole_radius,0,wall_thickness - handle_margin])
cube([hole_diameter, hole_diameter + plate_height*2, handle_distance - hole_radius], center = false);
translate([0,0,handle_distance - hole_radius + wall_thickness - handle_margin])
rotate([-90,0,0])
cylinder(h = hole_diameter + plate_height*2, r = hole_radius, $fn=render_quality*hole_radius, center = false);
}
translate([-hole_radius-plate_height,-hole_radius-plate_height,wall_thickness + handle_distance+handle_diameter + handle_margin])
cube([hole_diameter + plate_height*2,hole_diameter*2 + plate_height*2,100]);
if(is_second_half){
translate([0,spool_radius-connector_size + 0.005,wall_thickness + handle_distance + handle_diameter/2])
rotate([-90,0,0])
cylinder(h = connector_size*2, r = handle_diameter/4 + nozzle_diameter, $fn=render_quality*hole_radius, center = false);
}
//Handle
if(separate_handle){
translate([0,hole_radius,wall_thickness + handle_distance + handle_diameter/2+1])
rotate([-90,0,0])
cylinder(h = spool_diameter/2 - hole_diameter + nozzle_diameter, r = handle_diameter/2 + nozzle_diameter, $fn=render_quality*hole_radius, center = false);
}
//translate([0,0,handle_distance + handle_diameter])
//rotate([holder_base_chamfer_angle,0,0])
//cube([hole_diameter + plate_height*2, 200, holder_base_chamfer], center = true);
}
module QuartTube(outer_radius, inner_radius, height){
difference(){
cylinder(h = height, r = outer_radius, $fn=render_quality*outer_radius, center = true); cylinder(h = height + 1, r = inner_radius, $fn=render_quality*inner_radius, center = true);
translate([outer_radius/2,0,0])
cube([outer_radius,outer_radius*2, height + 1], center = true);
translate([0,outer_radius/2,0])
cube([outer_radius*2,outer_radius, height + 1], center = true);
}
}
module QuartCylinder(radius, height){
difference(){
cylinder(h = height, r = radius, $fn=render_quality*radius, center = true);
translate([radius/2,0,0])
cube([radius,radius*2, height + 1], center = true);
translate([0,radius/2,0])
cube([radius*2,radius, height + 1], center = true);
}
}
module Connectors(is_second_half = false){
for (i=[0:number_of_connectors - 1]){
translate([i*(connector_size * 2),0,0])
if(is_second_half){ // here
translate([nozzle_diameter - nozzle_diameter * 2,0,-wall_thickness/2 + nozzle_diameter])
cube([connector_size + nozzle_diameter * 2, connector_size, wall_thickness], center = false);
translate([-connector_size + (i == 0?0:-nozzle_diameter),0,wall_thickness/2])
cube([connector_size + (i == 0?nozzle_diameter:nozzle_diameter*2), connector_size, wall_thickness], center = false);
} else {
translate([0,0,-wall_thickness / 2 + nozzle_diameter])
cube([connector_size, connector_size, wall_thickness], center = false);
translate([connector_size,0,wall_thickness/2])
cube([connector_size, connector_size, wall_thickness], center = false);
}
}
}
module Base(is_second_half, is_first){
if(is_first){
difference(){
Handle_part_base(is_second_half);
Handle_part_base_cut(is_second_half);
}
}
difference() {
Base_part();
//test joints
//translate([-50,-50,-25])
//#cube([100, 100, 100], center = false);
cylinder(h = wall_thickness + 1, r = hole_radius + nozzle_diameter, $fn=render_quality*hole_radius, center = false);
if(hollow_plate){
translate([-hole_diameter/2,0,0])
cube([hole_diameter, half_plate_width/2 - (split_base?plate_height*1.5:plate_height/2), wall_thickness+1], center = false);
}
if(split_base){
if(is_second_half){
translate([- hole_radius - plate_height + connector_size, (half_plate_width / 2) - connector_size,0])
Connectors(is_second_half);
} else {
translate([- hole_radius - plate_height, (half_plate_width / 2) - connector_size,0])
Connectors(is_second_half);
}
}
}
if(hollow_plate){
difference(){
cylinder(h = wall_thickness, r = hole_radius + plate_height, $fn=render_quality*hole_radius, center = false);
cylinder(h = wall_thickness + 1, r = hole_radius + nozzle_diameter, $fn=render_quality*hole_radius, center = false);
}
}
}
module Base_part(){
cylinder(h = wall_thickness, r = hole_radius + plate_height, $fn=render_quality*hole_radius, center = false);
translate([-hole_radius - plate_height,0,0])
cube([(hole_diameter + (plate_height * 2)), half_plate_width / 2, wall_thickness], center = false);
}