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Benchmark Simulation Model No.2

Introduction

The Benchmark Simulation Model No.2 (BSM2) is an industry benchmark for modeling a full biological wastewater treatment plant that includes a primary clarifier, the activated sludge process, a thickener, an anaerobic digester, and a dewatering unit. These unit processes are driven by biological reaction models that relate soluble and particulate wastewater components to their respective process rate equations. While this BSM2 flowsheet can simply be used to simulate and run techno-economic analyses on the operation of a conventional wastewater treatment plant, an additional layer of utility can be derived from using BSM2 as a baseline for comparing alternative plant configurations to a well-established standard and/or amongst the variations themselves by adding, removing, or modifying unit processes using WaterTAP's flexible modeling capabilities.

Implementation

Figure 1 shows the process flow diagram for BSM2 where influent wastewater is fed to a primary clarifier (primary treatment); the effluent is then passed to a series of activated sludge reactors and a secondary clarifier (secondary treatment). CSTRs are used to model the two anoxic reactors in the activated sludge process and CSTRs with injection (which accounts for aeration tanks) are used to model the three aerobic reactors. Finally, the sludge is passed through a thickener and sent to the anaerobic digester. The anaerobic digester processes the sludge to produce a biogas stream and residual sludge stream that passes through a dewatering unit which recycles liquid to the headworks of the plant while sludge is released for disposal. The flowsheet relies on the following key assumptions:

  • supports steady-state only
  • property and reaction package are provided for the activated sludge model (ASM)
  • property and reaction package are provided for the anaerobic digester model (ADM)
  • interfaces are provided to convert between the properties of ASM and ADM

Figure 1. BSM2 flowsheet

Figure 1. BSM2 flowsheet
Documentation for each of the unit models can be found below. All unit models were set up with their default configuration arguments.
Documentation for each of the property models can be found below.
Documentation for the costing relationships can be found below.

The objective function is to minimize the levelized cost of water, which can be represented by the following equation where Q represents volumetric flow, fcrf represents capital recovery factor Ccap, tot represents total capital cost, Cop, tot represents total operating cost, and futil represents the utilization factor:

$$LCOW_{Q} = \frac{f_{crf} C_{cap,tot} + C_{op,tot}}{f_{util} Q}$$

Degrees of Freedom

The following variables are initially specified for simulating the BSM2 flowsheet (i.e., degrees of freedom = 0):
  • feed water conditions (flow, temperature, pressure, component concentrations, and alkalinity)
  • volume of activated sludge reactors
  • component injection rates for aerobic reactors
  • split fraction(s) for the recycle loop after the activated sludge reactors
  • secondary clarifier surface area and split fraction(s)
  • primary clarifier split fraction(s)
  • split fraction(s) for the separator following the secondary clarifier
  • pressure changer outlet pressure (feeds into the activated sludge process)
  • anaerobic digester liquid volume, vapor volume, and liquid outlet temperature
  • dewatering unit hydraulic retention time and specific energy consumption
  • thickener hydraulic retention time and diameter

Flowsheet Specifications

Description Value Units
Feed Water1
Volumetric flow 20648 m3/day
Temperature 308.15 K
Pressure 1 atm
Soluble inert organic matter (S_I) concentration 27 g/m3
Readily biodegradable substrate (S_S) concentration 58 g/m3
Particulate inert organic matter (X_I) concentration 92 g/m3
Slowly biodegradable substrate (X_S) concentration 363 g/m3
Active heterotrophic biomass (X_B,H) concentration 50 g/m3
Active autotrophic biomass (X_B,A) concentration 0 g/m3
Particulate products arising from biomass decay (X_P) concentration 0 g/m3
Oxygen (S_O) concentration 0 g/m3
Nitrate and nitrite nitrogen (S_NO) concentration 0 g/m3
NH4 + + NH 3 Nitrogen (S_NH) concentration 23 g/m3
Soluble biodegradable organic nitrogen (S_ND) concentration 5 g/m3
Particulate biodegradable organic nitrogen (X_ND) concentration 16 g/m3
Alkalinity (S_ALK) 7 mol/m3
Activated Sludge Process
Reactor 1 volume 1000 m3
Reactor 2 volume 1000 m3
Reactor 3 volume 1333 m3
Reactor 4 volume 1333 m3
Reactor 5 volume 1333 m3
Reactor 3 injection rate for component j 0 g/s
Reactor 4 injection rate for component j 0 g/s
Reactor 5 injection rate for component j 0 g/s
Reactor 3 outlet oxygen (S_O) concentration 0.00172 g/m3
Reactor 4 outlet oxygen (S_O) concentration 0.00243 g/m3
Reactor 5 outlet oxygen (S_O) concentration 0.00449 g/m3
Reactor 5 underflow split fraction 0.6 dimensionless
Reactor 3 oxygen mass transfer coefficient 7.6 hr − 1
Reactor 4 oxygen mass transfer coefficient 5.7 hr − 1
Secondary clarifier H2O split fraction 0.48956 dimensionless
Secondary clarifier S_I split fraction 0.48956 dimensionless
Secondary clarifier S_S split fraction 0.48956 dimensionless
Secondary clarifier X_I split fraction 0.00187 dimensionless
Secondary clarifier X_S split fraction 0.00187 dimensionless
Secondary clarifier X_BH split fraction 0.00187 dimensionless
Secondary clarifier X_BA split fraction 0.00187 dimensionless
Secondary clarifier X_P split fraction 0.00187 dimensionless
Secondary clarifier S_O split fraction 0.48956 dimensionless
Secondary clarifier S_NO split fraction 0.48956 dimensionless
Secondary clarifier S_NH split fraction 0.48956 dimensionless
Secondary clarifier S_ND split fraction 0.48956 dimensionless
Secondary clarifier X_ND split fraction 0.00187 dimensionless
Secondary clarifier S_ALK split fraction 0.48956 dimensionless
Secondary clarifier surface area 1500 m2
Separator recycle split fraction 0.985 dimensionless
Recycle pump outlet pressure 101325 Pa
Primary Clarifier
Primary clarifier H2O split fraction 0.993 dimensionless
Primary clarifier S_I split fraction 0.993 dimensionless
Primary clarifier S_S split fraction 0.993 dimensionless
Primary clarifier X_I split fraction 0.5192 dimensionless
Primary clarifier X_S split fraction 0.5192 dimensionless
Primary clarifier X_BH split fraction 0.5192 dimensionless
Primary clarifier X_BA split fraction 0.5192 dimensionless
Primary clarifier X_P split fraction 0.5192 dimensionless
Primary clarifier S_O split fraction 0.993 dimensionless
Primary clarifier S_NO split fraction 0.993 dimensionless
Primary clarifier S_NH split fraction 0.993 dimensionless
Primary clarifier S_ND split fraction 0.993 dimensionless
Primary clarifier X_ND split fraction 0.5192 dimensionless
Primary clarifier S_ALK split fraction 0.993 dimensionless
Anaerobic Digester
Anaerobic digester liquid volume 3400 m3
Anaerobic digester vapor volume 300 m3
Anaerobic digester liquid outlet temperature 308.15 m3
Dewatering Unit
Dewatering unit hydraulic retention time 1800 s
Dewatering unit specific energy consumption 0.069 kWh/m3
Thickener
Thickener hydraulic retention time 86400 s
Thickener diameter 10 kWh/m

Additional Variables

Description Symbol Value Units
Maximum total suspended solids concentration TSSmax 0.03 kg/m3
Maximum chemical oxygen demand CODmax 0.1 kg/m3
Maximum total nitrogen concentration Nmax 0.018 kg/m3
Maximum 5-day biological oxygen demand BOD5max 0.01 kg/m3

Additional Constraints

The following constraints represent concentration limits on treated water (secondary effluent) discharged into the environment. The subscript "out" represents the effluent from the secondary clarifier.

Description Equation
Total suspended solids concentration TSSout <  = TSSmax
Chemical oxygen demand CODout <  = CODmax
Total nitrogen concentration Nout <  = Nmax
5-day biological oxygen demand BOD5out <  = BOD5max

Future Refinements

The following modifications to BSM2 are planned for development:
  • Improving costing relationships in terms of detail, completeness, and reasonable validity
  • Accounting for temperature-dependence in the oxygen mass transfer coefficient (KLa) and oxygen concentration at saturation
  • Adding thermal energy requirements to the anaerobic digester and refining energy consumption estimates for units collectively
  • Replacing the ideal-separator formulation in the secondary clarifier with the widely used double-exponential settling model (i.e., the Takacs model)

References

[1] J. Alex, L. Benedetti, J. Copp, K.V. Gernaey, U. Jeppsson, I. Nopens, M.N. Pons, C. Rosen, J.P. Steyer and P. Vanrolleghem, "Benchmark Simulation Model no. 2 (BSM2)", 2018 http://iwa-mia.org/wp-content/uploads/2018/01/BSM_TG_Tech_Report_no_3_BSM2_General_Description.pdf