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VENT_ASSEMBLY.md

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Vent Assembly

Notes

  • All Yet Another Smart Vent's assemble in a very similar manner.
  • Be sure to drill out the holes in the vent shell that the louvers rotate on. Use a 9/32 drill bit.
  • Taps may not be required, more than likely you can use the screws as a tap. However using a tap will make the screw thread much easier and if you're doing quite a few vents, this will make assembly go faster and smoother.
  • It is important to attach the wiper at the center point of the Servo's range. To tell ESPHome to move the servo to the middle (servo position 0), you can either upload this configuration to ESPHome or flash your D1 Mini with the turn-to-middle-factory.bin in Releases. In either case, follow these directions.
  • Some vent size variations have snap-together vent shells. It is easiest to add the vent shell half that is opposite of the electronics enclosure after installing the electronics, the enclosure, and all the louvers. It is easiest to attach this vent shell with the shell flipped face down, snapping one side in place, then aligning the louver end holes with the vent shell, then snap the other side into place.

Tools:

  • M5x0.8 Tap
  • M3x0.5 Tap
  • M5 Allen Key
  • M3 Allen Key
  • 9/32 Drill Bit
  • The end of any DC Power Connector (this helps aide in alignment of the D1 Mini when installing the electronics enclosure top)

Fasteners:

  • (2) M5x0.8 6mm Long Socket Head Screw
  • (4) M3x0.5 6mm Long Flat Head Machine Screws Inner Hex Screw
  • (1) M2xAny 6mm Long Socket Head Screw

1-components-and-tools 5-louvers-linkage-levers 6-levers-and-linkage 7-levers-and-linkage-one-louver-inserted 8-levers-and-linkage-with-long-louvers-inserted 9-levers-and-linkage-with-all-louvers-inserted 10-lever-with-relief-for-servo-wiper-arm-green-arrow It is not pictured, but there will now be a limit switch attached to the top of the Power Shield, that will need inserted behind the end lever, in the enclosure, and attached with a screw. 11-louvers-linkage-and-levers-with-servo-wiper-inserted 12-levers-linkage-louvers-and-electronics-inserted-in-enclosure-bottom 13-barrel-connector-inserted-through-enclosure-bottom 14-enclosure-bottom-hanging-off-edge-of-table 15-enclosure-top-ready-for-assembly-green-arrows 16-enclosure-top-installed 17-enclosure-top-installed-with-single-allen-installed 18-louver-assembly-and-vent-shell 19-vent-shell-angled-on-louver-assembly 20-begin-pressfit-of-louver-assembly-to-vent-shell 21-before-pressfit-side 22-after-pressfit-side 23-before-install-louvers-into-vent-shell-end 24-vent-vertical-before-louver-flex 25-vent-vertical-flex-vent-end 26-vent-vertical-flex-end-install-outer-louvers 27-vent-vertical-installed-all-louvers 28-vent-before-last-pressfit 29-vent-side-before-last-pressfit 30-vent-side-after-last-pressfit 31-vent-before-last-three-allen-screws 32-vent-after-last-three-allen-screws 33-vent-before-top-installed-green-arrows-for-power-cord-relief 33-vent-before-top-installed-green-arrows-for-tabs 34-vent-top-tab-alignment 35-vent-top-installed 36-vent-top-after-allen-screws-installed