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WLED Controller for 5V LED Strips

e.g. ws2812b, and only tested with them

The Power supply is a 100-240VAC one and rated at 5v 4A, don't exceed the power of the supply. Use e.g. the WLED power calculator

As i live in germany, the pcb is only tested with 230V AC, if you supply any other voltage, be warned!

It can go up in flames, explode or kill you. It's main power!

  • pcb

BOM

Reference Quantity Value LCSC ALI
C1 C2 2 C C107172 Link
J1 1 Conn_01x02_Male C475092 Link
J2 1 Conn_01x03_Male C475093 Link
J3 1 Conn_01x04_Male C2691448 Link
Q1 1 BSS138 C52895 Link
R1 R2 R3 R4 R5 R6 R7 7 10K C144471 Link
SW1 1 SW_FLASH C393938 Link
SW2 1 SW_RESET C393938 Link
U2 1 AMS1117-3.3 C5199435 Link
U3 1 ESP8266-12E/ESP-12E C82891 Link
M3 Threaded Insert 2 M3x5x4 Link
ISO 7380-1 Screws 2 M3x6 Link
U1 1 Meanwell_MPM-20-5
USB to Serial Converter OPTIONAL FT232 Link

For the Cable Holes i added some Rubber Cable Rings with 6mm inner diameter

Assembly

  • Order the pcb at e.g. pcbway or jlcpcb
  • While you wait, Print the casing
  • Assemble the PCB
  • use a soldering iron to mount your threaded inserts in the case
  • mount the rubber rings, if you brought them
  • Check your usb 2 serial converter that it is set to 3.3V (any other voltage will damage the esp8266)
  • use the pcb pin headers to wire up the PCB with the usb 2 serial converter
┌────────────────────┐
│  VCC  GND  TX  RX  │
│   │    │   │ ┌──┘  │
│   │    │   └─┼──┐  │
│   │    │   ┌─┘  │  │
│   ▼    ▼   ▼    ▼  │
│  VCC  GND  TX  RX  │
└────────────────────┘
  • while plugging in your usb2searial conveerter, hold down the FLASH button of the pcb

  • go to the WLED web installer and flash your board

  • setup wifi for your board

  • go to the configuration website of your board, select the led setup, the output pin is GPIO 12

  • now pull your wires through the holes in the case, wire them up to the screw terminals

  • put the pcb into the case and put the lid on it

  • case_open

  • case_cut

Notes

  • You can contact me via Discord "Gi7mo!#4618"
  • This readme file contains Amazon Associate, Aliexpress affiliate, PCBWay affiliate links. I make a comission on qualifying purchases.
  • This project does not come with any warranty, if you choose to build/use one, you are doing this at your own risk!
  • Be Aware, it can go up in flames, explode, harm you or kill you. Mains power is dangerous!

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