-
Notifications
You must be signed in to change notification settings - Fork 4
/
femTools.py
1151 lines (1001 loc) · 45.4 KB
/
femTools.py
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
474
475
476
477
478
479
480
481
482
483
484
485
486
487
488
489
490
491
492
493
494
495
496
497
498
499
500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
543
544
545
546
547
548
549
550
551
552
553
554
555
556
557
558
559
560
561
562
563
564
565
566
567
568
569
570
571
572
573
574
575
576
577
578
579
580
581
582
583
584
585
586
587
588
589
590
591
592
593
594
595
596
597
598
599
600
601
602
603
604
605
606
607
608
609
610
611
612
613
614
615
616
617
618
619
620
621
622
623
624
625
626
627
628
629
630
631
632
633
634
635
636
637
638
639
640
641
642
643
644
645
646
647
648
649
650
651
652
653
654
655
656
657
658
659
660
661
662
663
664
665
666
667
668
669
670
671
672
673
674
675
676
677
678
679
680
681
682
683
684
685
686
687
688
689
690
691
692
693
694
695
696
697
698
699
700
701
702
703
704
705
706
707
708
709
710
711
712
713
714
715
716
717
718
719
720
721
722
723
724
725
726
727
728
729
730
731
732
733
734
735
736
737
738
739
740
741
742
743
744
745
746
747
748
749
750
751
752
753
754
755
756
757
758
759
760
761
762
763
764
765
766
767
768
769
770
771
772
773
774
775
776
777
778
779
780
781
782
783
784
785
786
787
788
789
790
791
792
793
794
795
796
797
798
799
800
801
802
803
804
805
806
807
808
809
810
811
812
813
814
815
816
817
818
819
820
821
822
823
824
825
826
827
828
829
830
831
832
833
834
835
836
837
838
839
840
841
842
843
844
845
846
847
848
849
850
851
852
853
854
855
856
857
858
859
860
861
862
863
864
865
866
867
868
869
870
871
872
873
874
875
876
877
878
879
880
881
882
883
884
885
886
887
888
889
890
891
892
893
894
895
896
897
898
899
900
901
902
903
904
905
906
907
908
909
910
911
912
913
914
915
916
917
918
919
920
921
922
923
924
925
926
927
928
929
930
931
932
933
934
935
936
937
938
939
940
941
942
943
944
945
946
947
948
949
950
951
952
953
954
955
956
957
958
959
960
961
962
963
964
965
966
967
968
969
970
971
972
973
974
975
976
977
978
979
980
981
982
983
984
985
986
987
988
989
990
991
992
993
994
995
996
997
998
999
1000
# ***************************************************************************
# * *
# * Copyright (c) 2019 - Harry van Langen <hvlanalysis@icloud.com> *
# * *
# * This program is free software; you can redistribute it and/or modify *
# * it under the terms of the GNU Lesser General Public License (LGPL) *
# * as published by the Free Software Foundation; either version 2 of *
# * the License, or (at your option) any later version. *
# * for detail see the LICENCE text file. *
# * *
# * This program is distributed in the hope that it will be useful, *
# * but WITHOUT ANY WARRANTY; without even the implied warranty of *
# * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the *
# * GNU Library General Public License for more details. *
# * *
# * You should have received a copy of the GNU Library General Public *
# * License along with this program; if not, write to the Free Software *
# * Foundation, Inc., 59 Temple Place, Suite 330, Boston, MA 02111-1307 *
# * USA *
# * *
# ***************************************************************************
import FreeCAD as App
import FreeCADGui as Gui
import numpy as np
import ObjectsFem
import FemGui
from femmesh import meshtools as mt
from feminout import importToolsFem as itf
import femsolver.calculix.writer as ccxw
import ObjectsFem as objectsfem
from femobjects import _FemMaterial
import femtools.ccxtools as tools
import Part as Part
import sys
from femtools.femutils import get_several_member as gsm
from femsolver.writerbase import FemInputWriter as iw
import DraftVecUtils as DVU
import scipy.linalg
import math
import Fem
import matplotlib.pyplot as plt
from matplotlib.widgets import Button
import os
np.set_printoptions(precision=5, linewidth=300)
def setUpAnalysis():
doc = App.ActiveDocument
mesh = doc.getObject("FEMMeshGmsh").FemMesh
if mesh == None:
print("No Gmsh object. Please create one first")
raise SystemExit ()
analysis = doc.getObject("Analysis")
if analysis == None:
print("No Analysis object. Please create one first")
raise SystemExit ()
# purge result objects
for obj in App.ActiveDocument.Objects:
name = obj.Name[:11]
if name in ['MechanicalR', 'Result_Mesh']:
doc.removeObject(obj.Name)
doc.recompute()
return doc, mesh, analysis
def setUpInput(doc, mesh, analysis):
analysis = doc.getObject("Analysis")
# create connextivity array elnodes for mapping local node number -> global node number
elnodes = np.array([mesh.getElementNodes(el) for el in mesh.Volumes]) # elnodes[elementIndex] = [node1,...,Node10]
elo = dict(zip(mesh.Volumes, range(len(mesh.Volumes)))) # elo : {elementNumber : elementIndex}
# create nodal coordinate array nocoord for node number -> (x,y,z)
nocoord=np.asarray(mesh.Nodes.values()) # nocoord[nodeIndex] = [x-coord, y-coord, z-coord]
# create element material array: materialbyElement maps element number -> E, nu
materials_lin = gsm(analysis, 'Fem::Material')
fiwc = iw(
analysis, doc.CalculiXccxTools, doc.FEMMeshGmsh, materials_lin,
None, None, None, None, None, None, None, None,
None, None, None, None, None, None, None, None, None
)
fiwc.get_material_elements()
materialbyElement = []
po_keys=[] # parentobject[el] = parent material object for element el
po_values=[]
counter=0
for object in fiwc.material_objects:
E = float(App.Units.Quantity(object['Object'].Material['YoungsModulus']).getValueAs('MPa'))
Nu = float(object['Object'].Material['PoissonRatio'])
for el in object['FEMElements']:
po_keys.append(el)
po_values.append(object['Object'].Name)
counter += 1
materialbyElement.append([el, E, Nu]) # materialbyElement[elementIndex] = [elementNumber, E, Nu]
parentobject=dict(zip(po_keys,po_values))
# determine elements connected to a node using FC API
fet=mt.get_femelement_table(mesh) # fet is dictionary: { elementid : [ nodeid, nodeid, ... , nodeid ] }
net=mt.get_femnodes_ele_table(mesh.Nodes, fet) # net is dictionary: {nodeID : [[eleID, NodePosition], [], ...], nodeID : [[], [], ...], ...}
# set up interface element connectivity
nodecount=len(nocoord)
twins={} # twins : {oldnode : [newnode, face number]}
interface_elements=[]
for obj in App.ActiveDocument.Objects:
if obj.Name == "BooleanFragments":
num_BF_els=len(App.ActiveDocument.BooleanFragments.Objects)
num_Mat_obs=len(fiwc.material_objects)
if num_BF_els != num_Mat_obs:
print("Each BooleanFragment element needs its own material object")
raise SystemExit()
shapecontacts=[]
tk=[]
tv=[]
contactnum=0 # number of contact faces between BooleanFragment elements
for index, obj1 in enumerate(obj.Objects):
for obj1face in obj1.Shape.Faces:
el1faces=np.asarray(mesh.getFacesByFace(obj1face))
for obj2 in obj.Objects[index+1:]:
for obj2face in obj2.Shape.Faces:
el2faces = np.asarray(mesh.getFacesByFace(obj2face))
contact=np.intersect1d(el1faces,el2faces) # all volume element contact faces between obj1 and obj2
if contact != []:
contactnum+=1
npflist=[]
shapecontacts.append(contact) # all volume element contact faces
for contactface in contact:
npflist.append(mesh.getElementNodes(contactface)) # all nodes at the contact between obj1 and obj2
# flatten npflist and remove duplicate nodes
cn = list(set([node for npf in npflist for node in
npf]))
cn.sort()
for node in cn:
if node not in tk:
nodecount+=1
tk.append(int(node)) # add an existing contact node to interface dict
tv.append([nodecount, contactnum]) # add a new contact node (nodecount) to interface dict and the contact (contactnum) it is a member of
nocoord = np.append(nocoord, [nocoord[node-1]], axis=0) # add coordinates for new nodes
twins = dict(zip(tk, tv)) # twins : {oldnode : [newnode, face number]}
print("\nInterface twins: {}".format(twins))
for facecontacts in shapecontacts:
for face in facecontacts:
nodeset1=list(mesh.getElementNodes(face))
nodeset2=[]
for node in mesh.getElementNodes(face):
nodeset2.append(twins[node][0])
interface_elements.append(nodeset1+nodeset2) # interface_elements[index] = [oldnode1,..,oldnode6, newnode1,..,newnode6]
interface_elements=np.asarray(interface_elements) # add interface elements for the face between obj1 and obj2
print("number of interface elements: {}".format(len(interface_elements)))
for ie in interface_elements:
print(ie)
# reconnect volume elements to new interface nodes
if interface_elements != []:
membership = [""] * contactnum
shiftelements=[] # reconnected elements
for node in twins:
if membership[twins[node][1]-1] == "":
membership[twins[node][1]-1] = parentobject[net[node][0][0]] # elements that will stay with old nodes are in membership material object
for element in net[node]:
elnum = element[0] # element number
if parentobject[elnum]!=membership[twins[node][1]-1]: # reconnect element to new nodes
nonum = int(math.log(element[1],
2)) # local node number from binary node number net[node][1]
shiftelements.append(elo[elnum])
elnodes[elo[elnum]][nonum] = twins[node][0] # connect element to new nodes
noce=np.zeros((len(nocoord)), dtype=np.int16)
for inno in range (len(nocoord)):
i, j = np.where(elnodes == inno+1)
noce[inno]=len(i)
# create boundary condition array dispfaces
dispfaces=[]
for obj in App.ActiveDocument.Objects:
if obj.isDerivedFrom('Fem::ConstraintDisplacement'):
bcnodes= []
bctype=[obj.xFree,obj.yFree,obj.zFree]
bcvalue=[obj.xDisplacement,obj.yDisplacement,obj.zDisplacement]
for part, boundaries in obj.References:
for boundary in boundaries:
ref = part.Shape.getElement(boundary)
if type(ref) == Part.Vertex:
bc=mesh.getNodesByVertex(ref)
for bcn in bc: bcnodes.append(bcn)
elif type(ref) == Part.Edge:
bc=mesh.getNodesByEdge(ref)
for bcn in bc: bcnodes.append(bcn)
elif type(ref) == Part.Face:
bc=mesh.getNodesByFace(ref)
for bcn in bc:
if bcn not in twins:
bcnodes.append(bcn)
else:
print("No Boundaries Found")
edge=list(set(bc) & set(twins))
interior=list(set(bc) - set(twins))
#print("\nset(bc) {}, \nset(twins) {}, \nedge of boundary: {}, \ninterior of boundary: {}".format(bc, twins, edge, interior))
for node in edge:
for elem in net[node]:
elnum=elo[elem[0]]
if list(set(elnodes[elnum]) & set(interior)) != []:
if elnum in shiftelements:
bcnodes.append(twins[node][0])
else:
bcnodes.append(node)
bcnodes = list(dict.fromkeys(bcnodes)) #remove duplicates in bcnodes
if bcnodes != []: dispfaces.append([bcnodes,bctype,bcvalue])
# create loaded faces and their global node numbers
loadfaces_keys = []
loadfaces_values = []
for obj in App.ActiveDocument.Objects:
if obj.isDerivedFrom('Fem::ConstraintPressure'):
if obj.Reversed:
sign=1
else:
sign=-1
for part, boundaries in obj.References:
for boundary in boundaries:
ref = part.Shape.getElement(boundary)
if type(ref)==Part.Face:
for faceID in mesh.getFacesByFace(ref):
loadfaces_keys.append(faceID)
loadfaces_values.append([list(mesh.getElementNodes(faceID)),sign*obj.Pressure])
else:
print("No Faces with Pressure Loads")
loadfaces=dict(zip(loadfaces_keys,loadfaces_values))
# re-order element nodes
for el in elnodes:
temp = el[1]
el[1] = el[2]
el[2] = temp
temp = el[4]
el[4] = el[6]
el[6] = temp
temp = el[8]
el[8] = el[9]
el[9] = temp
return elnodes, nocoord, dispfaces, loadfaces, materialbyElement, interface_elements, noce
# shape functions for a 4-node tetrahedron - only used for stress interpolation
def shape4tet(xi, et, ze, xl):
shp = np.zeros((4), dtype=np.float64)
# shape functions
shp[0] = 1.0 - xi - et - ze
shp[1] = xi
shp[2] = et
shp[3] = ze
return shp
# shape functions and their derivatives for a 10-node tetrahedron
def shape10tet(xi, et, ze, xl):
shp = np.zeros((10), dtype=np.float64)
dshp = np.zeros((3, 10), dtype=np.float64)
bmat = np.zeros((6, 30), dtype=np.float64)
# shape functions - source: Calculix, G Dhondt
a = 1.0 - xi - et - ze
shp[0] = (2.0 * a - 1.0) * a
shp[1] = xi * (2.0 * xi - 1.0)
shp[2] = et * (2.0 * et - 1.0)
shp[3] = ze * (2.0 * ze - 1.0)
shp[4] = 4.0 * xi * a
shp[5] = 4.0 * xi * et
shp[6] = 4.0 * et * a
shp[7] = 4.0 * ze * a
shp[8] = 4.0 * xi * ze
shp[9] = 4.0 * et * ze
# local derivatives of the shape functions: xi-derivative - source: Calculix, G Dhondt
dshp[0][0] = 1.0 - 4.0 * (1.0 - xi - et - ze)
dshp[0][1] = 4.0 * xi - 1.0
dshp[0][2] = 0.0
dshp[0][3] = 0.0
dshp[0][4] = 4.0 * (1.0 - 2.0 * xi - et - ze)
dshp[0][5] = 4.0 * et
dshp[0][6] = -4.0 * et
dshp[0][7] = -4.0 * ze
dshp[0][8] = 4.0 * ze
dshp[0][9] = 0.0
# local derivatives of the shape functions: eta-derivative - source: Calculix, G Dhondt
dshp[1][0] = 1.0 - 4.0 * (1.0 - xi - et - ze)
dshp[1][1] = 0.0
dshp[1][2] = 4.0 * et - 1.0
dshp[1][3] = 0.0
dshp[1][4] = -4.0 * xi
dshp[1][5] = 4.0 * xi
dshp[1][6] = 4.0 * (1.0 - xi - 2.0 * et - ze)
dshp[1][7] = -4.0 * ze
dshp[1][8] = 0.0
dshp[1][9] = 4.0 * ze
# local derivatives of the shape functions: zeta-derivative - source: Calculix, G Dhondt
dshp[2][0] = 1.0 - 4.0 * (1.0 - xi - et - ze)
dshp[2][1] = 0.0
dshp[2][2] = 0.0
dshp[2][3] = 4.0 * ze - 1.0
dshp[2][4] = -4.0 * xi
dshp[2][5] = 0.0
dshp[2][6] = -4.0 * et
dshp[2][7] = 4.0 * (1.0 - xi - et - 2.0 * ze)
dshp[2][8] = 4.0 * xi
dshp[2][9] = 4.0 * et
xs = np.dot(xl, dshp.T) # local derivative of the global coordinates
xsj = np.linalg.det(xs) # Jacobian
xsi = np.linalg.inv(xs) # global derivative of the local coordinates
dshp = np.dot(xsi.T, dshp) # global derivatives of the shape functions
# computation of the strain interpolation matrix bmat
for i in range(10):
i3=3*i
d00 = dshp [0][i]
d10 = dshp [1][i]
d20 = dshp [2][i]
bmat[0][i3] = d00
bmat[1][i3+1] = d10
bmat[2][i3+2] = d20
bmat[3][i3] = d10
bmat[3][i3+1] = d00
bmat[4][i3] = d20
bmat[4][i3+2] = d00
bmat[5][i3+1] = d20
bmat[5][i3+2] = d10
return xsj, shp, dshp, bmat
# shape functions and their derivatives for a 6-node triangular interface element
def shape6tri(xi, et, xl):
shp = np.zeros((6), dtype=np.float64)
dshp = np.zeros((2, 6), dtype=np.float64)
bmat = np.zeros((3, 36), dtype=np.float64)
# shape functions
shp[0] = (1.0-xi-et)*(1.0-2.0*xi-2.0*et)
shp[1] = xi*(2.0 *xi-1.0)
shp[2] = et*(2.0*et-1.0)
shp[3] = 4.0*xi*(1.0-xi-et)
shp[4] = 4.0*xi*et
shp[5] = 4.0*et*(1-xi-et)
# local derivatives of the shape functions: xi-derivative
dshp[0][0] = -3.0+4.0*et+4.0*xi
dshp[0][1] = -1.0+4.0*xi
dshp[0][2] = 0.0
dshp[0][3] = -4.0*(-1.0+et+2.0*xi)
dshp[0][4] = 4.0*et
dshp[0][5] = -4.0*et
# local derivatives of the shape functions: eta-derivative
dshp[1][0] = -3.0+4.0*et+4.0*xi
dshp[1][1] = 0.0
dshp[1][2] = -1.0+4.0*et
dshp[1][3] =-4.0*xi
dshp[1][4] = 4.0*xi
dshp[1][5] =-4.0*(-1.0+2.0*et+xi)
xs = np.dot(dshp, xl.T) # xs = [ [[dx/dxi],[dy/dxi],[dz/dxi]] , [[dx/det],[dy/det],[dz/det]] ]
xp = np.cross(xs[0],xs[1]) # vector normal to surface
xsj = np.linalg.norm(xp) # Jacobian
xx = xs[0]/np.linalg.norm(xs[0]) # unit vector in xi direction
xp /= xsj # unit vector normal to surface
xt = np.cross(xp,xx) # unit vector tangential to surface and normal to xx
# computation of the "strain" interpolation matrix bmat
for i in range(6):
ia=3*i
ib=ia+18
ni = shp [i]
bmat[0][ia] = ni
bmat[1][ia+1] = ni
bmat[2][ia+2] = ni
bmat[0][ib] = -ni
bmat[1][ib+1] = -ni
bmat[2][ib+2] = -ni
return xsj, shp, bmat, xx, xt, xp
# linear-elastic material stiffness matrix
def hooke(element, materialbyElement):
dmat = np.zeros((6, 6), dtype=np.float64)
e = materialbyElement[element - 1][1] # Young's Modulus
nu = materialbyElement[element - 1][2] # Poisson's Ratio
dm = e * (1.0 - nu) / (1.0 + nu) / (1.0 - 2.0 * nu)
od = nu / (1.0 - nu)
sd = 0.5* (1.0 - 2.0 * nu) / (1.0 - nu)
dmat[0][0] = dmat[1][1] = dmat[2][2] = 1.0
dmat[3][3] = dmat[4][4] = dmat[5][5] = sd
dmat[0][1] = dmat[0][2] = dmat[1][2] = od
dmat[1][0] = dmat[2][0] = dmat[2][1] = od
dmat *= dm
return dmat
# Gaussian integration points and weights
def gaussPoints():
# Gaussian integration points and weights for 10-noded tetrahedron
gp10 = np.array([[0.138196601125011, 0.138196601125011, 0.138196601125011,
0.041666666666667],
[0.585410196624968, 0.138196601125011, 0.138196601125011,
0.041666666666667],
[0.138196601125011, 0.585410196624968, 0.138196601125011,
0.041666666666667],
[0.138196601125011, 0.138196601125011, 0.585410196624968,
0.041666666666667]])
# Gaussian integration points and weights for 6-noded triangle
gp6 = np.array([[0.445948490915965,0.445948490915965,
0.111690794839005],
[1.0-2.0*0.445948490915965,0.445948490915965,
0.111690794839005],
[0.445948490915965,1.0-2.0*0.445948490915965,
0.111690794839005],
[0.091576213509771,0.091576213509771,
0.054975871827661],
[1.0-2.0*0.091576213509771,0.091576213509771,
0.054975871827661],
[0.091576213509771,1.0-2.0*0.091576213509771,
0.054975871827661]])
return gp10, gp6
# Nodal point locations
def nodalPoints():
# Nodal point locations for a 10-noded tetrahedron
np10 = np.array([[0.0, 0.0, 0.0],
[1.0, 0.0, 0.0],
[0.0, 1.0, 0.0],
[0.0, 0.0, 1.0],
[0.5, 0.0, 0.0],
[0.5, 0.5, 0.0],
[0.0, 0.5, 0.0],
[0.0, 0.0, 0.5],
[0.5, 0.0, 0.5],
[0.0, 0.5, 0.5]])
# Nodal point locations for 6-noded triangle + Newton Cotes integration weights
np6 = np.array([[0.0, 0.0, 0.0],
[1.0, 0.0, 0.0],
[0.0, 1.0, 0.0],
[0.5, 0.0, 0.166666666666666],
[0.5, 0.5, 0.166666666666666],
[0.0, 0.5, 0.166666666666666]])
return np10, np6
# caculate the global stiffness matrix and load vector
def calcGSM(elnodes, nocoord, materialbyElement, loadfaces, interface_elements, grav, kn, ks):
gp10, gp6 = gaussPoints()
np10, np6 = nodalPoints()
nn = len(nocoord[:, 0])
# global stiffness matrix
gsm = np.zeros((3*nn, 3*nn), dtype=np.float64)
# global load vector
glv = np.zeros((3*nn), dtype=np.float64)
# calculate element load vectors for pressure and add to global vector
for face in loadfaces:
pressure = loadfaces[face][1]
xl = np.array([nocoord[nd-1] for nd in loadfaces[face][0]]).T
# integrate element load vector
for ip in gp6:
xi = ip[0]
et = ip[1]
xsj, shp, bmat, xx, xt, xp = shape6tri(xi, et, xl)
nl = 0
for nd in loadfaces[face][0]:
iglob = nd - 1
iglob3 = 3 * iglob
for k in range(3):
load=shp [nl] * pressure * xp [k] * abs(xsj) * ip[2]
glv [iglob3+k] += load
nl+=1
# for each volume element calculate the element stiffness matrix
# and gravity load vector and add to global matrix and vector
element = 0
for nodes in elnodes:
V=0.0
element += 1
esm = np.zeros((30, 30), dtype=np.float64)
gamma = np.zeros((30), dtype=np.float64)
# stress-strain matrix dmat
dmat = hooke(element, materialbyElement)
# set up nodal values for this element
xl = np.array([nocoord[nd-1] for nd in nodes]).T
# integrate element matrix
for ip in gp10:
xi = ip[0]
et = ip[1]
ze = ip[2]
xsj, shp, dshp, bmat = shape10tet(xi, et, ze, xl)
esm += np.dot(bmat.T, np.dot(dmat,bmat)) * ip[3] * abs(xsj)
gamma [2::3] += grav * shp * ip[3] * abs(xsj)
V+=xsj*ip[3] # Element volume - not used
# add element matrix to global stiffness matrix and element gravity
# load vector to global load vector
for i in range(10):
iglob = nodes[i]-1
iglob3 = 3*iglob
i3 = 3*i
glv[iglob3+2] += gamma[i3+2]
for j in range(10):
jglob = nodes[j]-1
jglob3 = 3*jglob
j3 = j*3
for k in range (3):
for l in range (3):
gsm[iglob3+k, jglob3+l] += esm[i3+k, j3+l]
# interface stiffness value
kmax=0.01*np.amax(np.diag(gsm))
# For each interface element calculate the element matrix and
# add to global stiffness matrix
for nodes in interface_elements:
xl = np.array([nocoord[nd-1] for nd in nodes[:6]]).T
esm = np.zeros((36, 36), dtype=np.float64)
dmatloc = np.diag([kn*kmax,ks*kmax,ks*kmax])
# integrate element matrix (np6: Newton Cotes, gp6: Gauss)
for ip in np6:
xi = ip[0]
et = ip[1]
xsj, shp, bmat, xx, xt, xp = shape6tri(xi, et, xl)
T=np.array([xp, xx, xt])
dmatglob=np.dot(T.T,np.dot(dmatloc,T))
esm += np.dot(bmat.T,np.dot(dmatglob,bmat)) * abs(xsj) * ip[2]
# add Element matrix to global stiffness matrix
for i in range(12):
iglob = nodes[i]-1
iglob3 = 3*iglob
i3 = 3*i
for j in range(12):
jglob = nodes[j]-1
jglob3 = 3*jglob
j3 = j*3
for k in range (3):
for l in range (3):
gsm[iglob3+k, jglob3+l] += esm[i3+k, j3+l]
loadsumx=0.0
loadsumy=0.0
loadsumz=0.0
for node in range(nn):
dof = 3*node
loadsumx+=glv[dof]
loadsumy+=glv[dof+1]
loadsumz+=glv[dof+2]
print("\nsumFx {} sumFy {} sumFz {}".format(loadsumx,loadsumy, loadsumz))
return gsm, glv, kmax
# calculate load-deflection curve
def calcDisp (elnodes, nocoord, dispfaces, materialbyElement, interface_elements, kmax, gsm, glv, nstep, iterat_max,
error_max, relax, scale_re,
scale_up, scale_dn,
sig_yield, shr_yield, kn,
ks, out_disp):
import time
ndof=len(glv)
nelem = len(elnodes)
ninter = len(interface_elements)
if np.min(np.diag(gsm)) <= 0.0:
print("non poitive definite matrix - check input")
for i in range(ndof):
if gsm[i, i] == 0.0: print(
"DOF: {}; Coord: {} not attached".format(i, nocoord[i / 3]))
raise SystemExit()
# glv will be impacted by non-zero prescribed displacements, so make a copy
# to preserve the external load vector for use in the iterative scheme
qex=np.copy(glv)
qnorm = np.linalg.norm(qex)
if qnorm < 1.0: qnorm = 1.0
# modify the global stiffness matrix and load vector for displacement BC
gsm, glv, fixdof = bcGSM(gsm, glv, dispfaces)
# Cholesky decomposition of the global stiffness matrix and elastic solution
# TODO: Apply reverse Cuthill McKee and banded Cholesky to speed things up
# TODO: Experiment with Intel Distributin for Python (Math Kernal Library) to optimize speed
t0 = time.time()
L=scipy.linalg.cho_factor(gsm,True,True,False)
t1 = time.time()
ue=scipy.linalg.cho_solve(L,glv,True,False)
t2 = time.time()
print("Cholesky Decomposition: {} s, Elastic Solution: {} s".format(t1-t0,t2-t1))
# initiate analysis
dl0=1.0/nstep
dl=dl0
du=dl*ue
sig = np.array([np.zeros((24*nelem), dtype=np.float64)]) # stress in Tet10
trac = np.array([np.zeros((18*ninter), dtype=np.float64)]) # contact stress in Tri6
disp = np.array([np.zeros((ndof), dtype=np.float64)]) # displacement results
lbd = np.zeros((1), dtype=np.float64) # load level
step = -1
cnt = True
while (cnt == True):
for istep in (range(nstep)):
step += 1
restart=0
print("\nStep: {}".format(step))
# Riks control vector
a=du
# lbd = load level
lbd=np.append(lbd, lbd[step]+dl)
# update stresses
sig_update=update_stress(elnodes, nocoord, materialbyElement, sig_yield, sig[step], du)
sig=np.append(sig, sig_update, axis=0)
# update interface stresses
trac_update = update_traction(interface_elements, nocoord, trac[step], du,
kmax, kn, ks, shr_yield)
trac=np.append(trac, trac_update, axis = 0)
# calculate internal load vector
qin=update_load(elnodes, interface_elements, nocoord, sig[step+1], trac[step+1])
# calculate residual load vector
r=fixdof * (lbd[step+1] * qex - qin)
rnorm=np.linalg.norm(r)
# out-of-balance error
error=rnorm/qnorm
iterat=0
print("Iteration: {}, Error: {}".format(iterat, error))
while error>error_max:
iterat+=1
# displacement corrrection
due = scipy.linalg.cho_solve(L, relax*r, True, False)
# Riks control correction to load level increment
dl=-np.dot(a,due)/np.dot(a,ue)
lbd[step+1]+=dl
# Riks control correction to displacement increment
du+=due+dl*ue
# update stresses
sig[step+1]=update_stress(elnodes, nocoord, materialbyElement, sig_yield, sig[step], du)
# update interface stresses
trac[step + 1] = update_traction(interface_elements, nocoord, trac[step], du, kmax, kn, ks, shr_yield)
# calculate internal load vector
qin=update_load(elnodes, interface_elements, nocoord, sig[step+1], trac[step+1])
# calculate out of balance error
r = fixdof * (lbd[step + 1] * qex - qin)
rnorm = np.linalg.norm(r)
error = rnorm / qnorm
print("Iteration: {}, Error: {}".format(iterat,error))
if iterat>iterat_max:
# scale down
if restart == 4: raise SystemExit()
restart+=1
if step>0:
dl = (lbd[step ] - lbd[step-1])/scale_re/restart
du = (disp[step ] - disp[step-1])/scale_re/restart
else:
# for first step only
dl=dl0/scale_re/restart
du = dl*ue/scale_re/restart
lbd[step+1] = lbd[step] + dl
sig[step + 1] = update_stress(elnodes, nocoord,
materialbyElement, sig_yield, sig[step], du)
trac[step + 1] = update_traction(interface_elements,
nocoord, trac[step], du,
kmax, kn, ks, shr_yield)
qin = update_load(elnodes, interface_elements, nocoord, sig[step + 1], trac[step+1])
r = fixdof * (lbd[step + 1] * qex - qin)
rnorm = np.linalg.norm(r)
error = rnorm / qnorm
iterat=0
# update results at end of converged load step
disp=np.append(disp,[disp[step]+du],axis=0)
dl=lbd[step+1]-lbd[step]
if iterat>10:
# scale down
dl/=scale_dn
du/=scale_dn
if iterat<5:
#scale up
dl*=scale_up
du*=scale_up
# maximum displacement increment for plotting load-displacement curve
un=[]
for index,load in enumerate(lbd):
un.append(np.max(np.abs(disp[index])))
# plot load-displacement curve - TODO: move to output / post-processing
cnt = plot(un, lbd)
out = min(step+1, abs(int(out_disp)))
if out_disp > 0:
u_out = un[out]
l_out = lbd[out]
print("\n************************************************************\n")
print("Step: {0:2d} Load level: {1:.3f} Displacement: {2:.4e}".format(out, l_out,
u_out))
print("\n************************************************************\n")
return disp[out], sig, trac
else:
u_out = un[out]-un[out-1]
l_out = lbd[out]-lbd[out-1]
print("\n************************************************************\n")
print("Step: {0:2d} Load level increment: {1:.3f} Displacement increment: {2:.4e}".format(out, l_out,
u_out))
print("\n************************************************************\n")
return disp[out]-disp[out-1], sig, trac
# plot the load-deflection curve
def plot(un, lbd):
class Index(object):
def stop(self, event):
self.cnt = False
plt.close()
def add(self, event):
self.cnt = True
plt.close()
callback = Index()
callback.cnt=False
fig, ax = plt.subplots()
plt.subplots_adjust(bottom=0.2)
ax.plot(un, lbd, '-ok', color='black')
ax.set(xlabel='displacement [mm]', ylabel='load factor [-]',
title='')
ax.grid()
axstop = plt.axes([0.7, 0.05, 0.1, 0.075])
axadd = plt.axes([0.81, 0.05, 0.1, 0.075])
bstop = Button(axstop, 'stop')
bstop.on_clicked(callback.stop)
badd = Button(axadd, 'add')
badd.on_clicked(callback.add)
# fig.savefig("test.png")
plt.show()
return callback.cnt
# modify the global stiffness matrix and load vector for displacement boundary conditions
def bcGSM(gsm, glv, dispfaces):
dim=len(glv)
zero=np.zeros((dim), dtype=np.float64)
dis=np.asarray(dispfaces)
# fixdof=1: DOF is free; fixdof=0: DOF is fixed - used in calculation of residual load
fixdof= np.ones((dim), dtype=int)
for lf in dis:
lx = lf[1][0] # True: free x-DOF; False: fixed x-DOF
ly = lf[1][1] # True: free y-DOF; False: fixed y-DOF
lz = lf[1][2] # True: free z-DOF; False: fixed z-DOF
ux = uy = uz = 0.0
if not lx : ux = lf[2][0] # prescribed displacement in x-direction
if not ly : uy = lf[2][1] # prescribed displacement in y-direction
if not lz : uz = lf[2][2] # prescribed displacement in z-direction
for node in lf[0]:
n3 = 3*(int(node)-1)
if not lx:
fixdof[n3]=0
glv-=ux*gsm[n3]
gsm[:,n3] = zero
gsm[n3] = zero
gsm[n3,n3] = 1.0
glv[n3] = ux
if not ly:
fixdof[n3+1]=0
glv-=uy*gsm[n3+1]
gsm[:,n3+1] = zero
gsm[n3+1] = zero
gsm[n3+1,n3+1] = 1.0
glv[n3+1] = uy
if not lz:
fixdof[n3+2]=0
glv-=uz*gsm[n3+2]
gsm[:,n3+2] = zero
gsm[n3+2] = zero
gsm[n3+2,n3+2] = 1.0
glv[n3+2] = uz
return gsm, glv, fixdof
# integrate stress-strain relationship for displacement increment du
def update_stress(elnodes, nocoord, materialbyElement, sig_yield, sig, du):
u10 = np.zeros((30), dtype=np.float64) # displacements for the 10 tetrahedral nodes
gp10, gp6 = gaussPoints()
sig_update = np.array(np.zeros(24*len(elnodes), dtype=np.float64))
pvec= np.array([1.0,1.0,1.0,0.0,0.0,0.0])
for el, nodes in enumerate(elnodes):
elpos=24*el
dmat = hooke(el+1, materialbyElement)
for index, nd in enumerate(nodes):
n3=3*(nd-1)
i3=3*index
u10[i3] = du[n3]
u10[i3+1] = du[n3+1]
u10[i3+2] = du[n3+2]
xl = np.array([nocoord[nd-1] for nd in nodes]).T
for index, ip in enumerate(gp10):
ippos=elpos+6*index
xi = ip[0]
et = ip[1]
ze = ip[2]
xsj, shp, dshp, bmat = shape10tet(xi, et, ze, xl)
# elastic test stress
sig_test=sig[ippos:ippos+6]+np.dot(dmat,np.dot(bmat,u10))
# von Mises stress
normal=sig_test[:3]
shear=sig_test[3:]
pressure=np.average(normal)
sig_mises=np.sqrt(1.5*np.linalg.norm(normal-pressure)**2+3.0*np.linalg.norm(shear)**2)
# radial stress return to yield surface
fac=np.minimum(sig_yield/sig_mises,1.0)
sig_update[ippos:ippos+6] = fac * np.append(normal-pressure,shear) + pressure*pvec
return np.array([sig_update])
def update_traction(interface_elements, nocoord, trac, du, kmax, kn, ks, shr_yield):
u12 = np.zeros((36), dtype=np.float64) # displacements for the 10 tetrahedral nodes
gp10, gp6 = gaussPoints()
np10, np6 = nodalPoints()
trac_update = np.array(np.zeros(18*len(interface_elements), dtype=np.float64))
for el, nodes in enumerate(interface_elements):
elpos = 18*el
# material matrix in local coordinate system
dmatloc = np.diag([kn*kmax,ks*kmax,ks*kmax])
# coordinates of element nodes
xl = np.array([nocoord[nd-1] for nd in nodes[:6]]).T
# element nodal displacements
for index, nd in enumerate(nodes):
n3=3*(nd-1)
i3=3*index
u12[i3] = du[n3]
u12[i3+1] = du[n3+1]
u12[i3+2] = du[n3+2]
# contact stresses in the nodes (np6: Newton Cotes, gp6: Gauss)
for index, ip in enumerate(np6):
nppos = elpos + 3 * index
xi = ip[0]
et = ip[1]
xsj, shp, bmat, xx, xt, xp = shape6tri(xi, et, xl)
T=np.array([xp, xx, xt])
dmatglob=np.dot(T.T,np.dot(dmatloc,T))
# elastic test stress in local coordinates
trac_test=trac[nppos:nppos+3] + np.dot(dmatglob,np.dot(bmat,u12))
# contact stresses in local coordinates
# TODO: bring stresses back to yield surface
npstress = trac_test
# add local contact stresses to global vectors
trac_update[nppos:nppos+3]=npstress
return np.array([trac_update])
# update internal load vector
def update_load(elnodes, interface_elements, nocoord, sig, trac):
gp10, gp6 = gaussPoints()
np10, np6 = nodalPoints()
qin=np.array(np.zeros(3*len(nocoord), dtype=np.float64)) # internal load vector
# volume element contribution
for el, nodes in enumerate(elnodes):
elv = np.zeros((30), dtype=np.float64)
elpos = 24 * el
xl = np.array([nocoord[nd-1] for nd in nodes]).T
for index, ip in enumerate(gp10):
xi = ip[0]
et = ip[1]
ze = ip[2]
xsj, shp, dshp, bmat = shape10tet(xi, et, ze, xl)
ippos=elpos+6*index
elv += np.dot(bmat.T, sig[ippos:ippos+6]) * ip[3] * abs(xsj)
for i in range(10):
iglob = nodes[i] - 1
iglob3 = 3 * iglob
i3 = 3 * i
for k in range(3):
qin[iglob3 + k] += elv[i3 + k]
# interface element contribution (np6: Newton Cotes, gp6: Gauss)
for inel, nodes in enumerate(interface_elements):
inelv = np.zeros((36), dtype=np.float64)
elpos = 18 * inel
xl = np.array([nocoord[nd-1] for nd in nodes[:6]]).T
for index, ip in enumerate(np6):
nppos = elpos + 3 * index
xi = ip[0]
et = ip[1]
xsj, shp, bmat, xx, xt, xp = shape6tri(xi, et, xl)
inelv += np.dot(bmat.T, trac[nppos:nppos+3]) * abs(xsj) * ip[2]
for i in range(12):
iglob = nodes[i] - 1
iglob3 = 3 * iglob
i3 = 3 * i
for k in range (3):
qin[iglob3 + k] += inelv[i3 + k]
return qin
# map stresses to nodes
def mapStresses(elnodes, nocoord, interface_elements, disp, sig, trac, noce):
# map maps corner node stresses to all tet10 nodes
map = np.array([[1.0, 0.0, 0.0, 0.0],
[0.0, 1.0, 0.0, 0.0],
[0.0, 0.0, 1.0, 0.0],
[0.0, 0.0, 0.0, 1.0],
[0.5, 0.5, 0.0, 0.0],
[0.0, 0.5, 0.5, 0.0],
[0.5, 0.0, 0.5, 0.0],
[0.5, 0.0, 0.0, 0.5],
[0.0, 0.5, 0.0, 0.5],
[0.0, 0.0, 0.5, 0.5]])
expm = np.zeros((4, 4), dtype=np.float64) # extroplation matrix from Gauss points to corner nodes
expm_int = np.zeros((6, 6), dtype=np.float64) # extroplation matrix from Integration Points to 6 tri6 nodes
ipstress = np.zeros((4, 6), dtype=np.float64) # Tet10 stresses by Gauss point
iptrac = np.zeros((6, 3), dtype=np.float64) # Tri6 tractions by integration point
ip10, ip6 = gaussPoints()
np10, np6 = nodalPoints()
tet10stress=np.zeros((len(nocoord),6), dtype=np.float64)
contactpressurevector=np.zeros((len(nocoord),3), dtype=np.float64)
contactpressurevalue=np.zeros((len(nocoord)), dtype=np.float64)
contactshearvector=np.zeros((len(nocoord),3), dtype=np.float64)
xp_node=np.zeros((6, 3), dtype=np.float64) # normal vector in each of the 6 integration points
xx_node=np.zeros((6, 3), dtype=np.float64) # Xi tangential vector in each of the 6 integration points
xt_node=np.zeros((6, 3), dtype=np.float64) # shear vector ppd to the above 2 vectors in each of the 6 integration points
step = len(sig)-1 # last step in the results
# map stresses in volumes to nodal points
for el, nodes in enumerate(elnodes):
elpos=24*el
xl = np.array([nocoord[nd-1] for nd in nodes]).T
for index, ip in enumerate(ip10):
xi = ip[0]
et = ip[1]
ze = ip[2]
shp = shape4tet(xi, et, ze, xl)
ippos=elpos+6*index
ipstress[index]=sig[step][ippos:ippos+6] # ipstress (4x6): 6 stress components for 4 integration points
for i in range (4):
expm[index,i]=shp[i]
expm_inv=np.linalg.inv(expm)
npstress4 = np.dot(expm_inv,ipstress) # npstress4 (4x6): for each corner node (4) all stress components (6)
numnodes = np.array([noce[nodes[n]-1] for n in range(10)]) # numnodes = number of nodes connected to node "nodes[n]-1"
npstress10 = np.divide(np.dot(map, npstress4).T, numnodes).T # nodal point stress all nodes divided by number of connecting elements
for index, nd in enumerate(nodes): tet10stress[nd-1] += npstress10[index]
# For each interface element map the tractions to element nodes (np6: Newton Cotes, gp6: Gauss)
# TODO: for extrapolated Gauss point results nodal averaging is required
for el, nodes in enumerate(interface_elements):
elpos=18*el
xl = np.array([nocoord[nd-1] for nd in nodes[:6]]).T
for index, ip in enumerate(np6):
xi = ip[0]
et = ip[1]
xsj, shp, bmat, xx, xt, xp = shape6tri(xi, et, xl)
xp_node[index] = xp
xx_node[index] = xx
xt_node[index] = xt