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Multi-Stream Contactor

idaes.models.unit_models.mscontactor

The Multi-Stream Contactor is a general purpose model for unit operations involving mass and energy transfer between multiple immiscible streams, such as membrane filtration systems and solvent extraction processes. The Multi-Stream Contactor provides a general framework for writing the necessary material, energy and momentum balances for each stream and includes terms for inter-stream transfer phenomena. The model also supports modeling these systems as a series of finite elements (either representing a series of well-mixed stages or a one-dimensional variation using a 1st order finite difference approximation). Finally, the model also supports the presence of side feeds/draws for each stream.

When adding a multi-stream contactor to a flowsheet, users can define the options they wish to use for the unit and each stream as shown below. A list of all available configuration options is shown later in the class documentation.

import pyomo.environ as pyo # Pyomo environment from idaes.core import FlowsheetBlock, FlowDirection from idaes.models.unit_models import MSContactor from idaes.models.properties import iapws95

# Create an empty flowsheet and steam property parameter block. model = pyo.ConcreteModel() model.fs = FlowsheetBlock(dynamic=False) model.fs.properties = iapws95.Iapws95ParameterBlock()

# Add a multi-stream contactor model to the flowsheet. model.fs.contactor = MSContactor( number_of_finite_elements=2, streams={ "stream1": { "property_package": model.fs.properties }, "stream2": { "property_package": model.fs.properties, "flow_direction": FlowDirection.backward, }, }, )

Degrees of Freedom

As a general purpose model, the degrees of freedom of the multi-stream contactor models depend on the options chosen by the user. The potential degrees of freedom are:

  • states for feed blocks for each stream,
  • material transfer terms (finite elements × interacting streams × common components),
  • energy transfer terms if included (finite elements × interacting streams)
  • pressure change terms if included (finite elements × streams with pressure change)

Model Structure

Due to the custom nature of multi-stream contactors, this model does not make use of control volumes. Instead, a set of StateBlocks (named using the name given in the streams configuration dictionary) are created for each stream indexed by time and the set of finite elements, with an additional StateBlock for the feed state (named using the stream name appended with _inlet_state) indexed only by time (unless has_feed is set to False for that stream). For streams with side streams (feed or draw), an additional set of indexed StateBlocks (named using the stream name appended with _side_stream_state) is created for the side states which are indexed by time and the set of side states for that stream.

If reactions are required for a given stream, a set of indexed ReactionBlocks (named using the stream name appended with _reactions) are created indexed by time and the set of finite elements.

All other variables and constraints are written at the unit model level.

Variables

The multi-stream contactor creates the following variables. Here t indicates the time domain and x indicates finite element.

Variable Name Description Notes
Mt, x, s1, s2, j material_transfer_term Material transfer term for component j between stream s1 and s2 at x and t
Et, x, s1, s2 energy_transfer_term Energy transfer term between stream s1 and s2 at x and t Only if energy balances included
Qt, x, s stream + "_heat" External heat transfer into stream s at x and t

Only if has_heat_transfer for stream

ΔPt, x, s

stream + "_deltaP"

Pressure change in stream s at x and t

Only if has_pressure_change for stream

Grate, t, x, s, p, j stream + "_rate_reaction_generation" Generation of component j in phase p due to rate reactions in stream s at x t Only if rate reactions present for stream
Gequil, t, x, s, p, j stream + "_equilibrium_reaction_generation" Generation of component j in phase p due to equilibrium reactions in stream s at x and t Only if equilibrium reactions present for stream
Ginher, t, x, s, p, j stream + "_inherent_reaction_generation" Generation of component j in phase p due to inherent reactions in stream s at x and t Only if inherent reactions present for stream
Xrate, t, x, s, r stream + "_rate_reaction_extent" Extent of rate reaction r in stream s at x and t Only if rate reactions present for stream
Xequil, t, x, s, r stream + "_equilibrium_reaction_extent" Extent of equilibrium reaction r in stream s at x and t Only if equilibrium reactions present for stream
Xinher, t, x, s, r stream + "_inherent_reaction_extent" Extent of inherent reaction r in stream s at x and t Only if inherent reactions present for stream

Constraints

In all cases, the multi-stage contactor model writes a set of material balances for each stream in the model. For component j in stream s the following constraint, named stream + "_material_balance", is written for all finite elements x:


0 = ∑pFt, x−,s, p, j − ∑pFt, x, s, p, j + [∑pFside, t, x, s, p, j] + ∑oMt, x, s, o, j + [∑pGrate, t, x, s, p, j+∑pGequil, t, x, s, p, j+∑pGinher, t, x, s, p, j]

where F is the material flow term, x- represents the the previous finite element (x-1 in the case of co-current flow and x+1 in the case of counter-current flow), F_side is the material flow term for a side stream (if present) and o represents all other streams in the model (for cases where s is the second index (i.e., M{t,x,o,s,j}) the term is multiplied by -1). The reaction generation terms are only included if the appropriate reaction type is supported by the reaction or property package for the stream.

For systems including rate reactions, the following constraint, names stream + "_rate_reaction_constraint", is written to relate the generation of component j in phase p to the extent of each rate reaction as shown below where αr, p, j is the stoichiometric coefficient for component j in phase p for reaction r.


Grate, t, x, s, p, j = ∑rαrater, p, j × Xrate, t, x, s, r

Equivalent constraints are written for equilibrium and inherent reactions as necessary.

For streams including energy balances (has_energy_balance = True) the following constraint (named stream + "_energy_balance") is written at each finite element:


0 = ∑pHt, x−,s, p − ∑pHt, x, s, p + [∑pHside, t, x, s, p] + ∑oEt, x, s, o + [Qt, x, s] + [∑rateΔHrxn, r × Xrate, t, x, s, r + ∑equilΔHrxn, r × Xequil, t, x, s, r + ∑inherΔHrxn, r × Xinher, t, x, s, r]

where H represent enthalpy flow terms and ΔHrxn represents heat of reaction. The heat of reaction terms are only included if a reaction package is provided for the stream AND the configuration option has_heat_of_reaction = True is set for the stream.

For streams including pressure balances (has_pressure_balance = True) the following constraint (named stream + "_pressure_balance") is written at each finite element:


0 = Pt, x−,s − Pt, x, s + [ΔPt, x, s]

where P represents pressure. For streams with side streams, the following pressure equality constraint (names stream + "_side_stream_pressure_balance") is also written:


Pt, x, s = Pside, t, x, s

Initialization

MSContactorInitializer

MSContactor Class

MSContactor

Stream Configuration Options

Argument Type Default Description
property_package PropertyParameter Block None Property package associated with stream
property_package_args dict None Configuration arguments for State Blocks
reaction_package Reaction Parameter Block None Reaction package associated with stream
reaction_package_args dict None Configuration arguments for Reaction Blocks
flow_direction FlowDirection Enum forward Direction of flow for stream
has_feed bool True Whether stream has a feed Port and inlet state, or if all flow is provided via mass transfer.
has_rate_reactions bool False Whether rate-based reactions occur in stream.
has_equilibrium_reactions bool False Whether equilibrium-based reactions occur in stream.
has_energy_balance bool True Whether to include energy balance for stream.
has_heat_transfer bool False Whether to include external heat transfer terms in energy balance for stream.
has_heat_of_reaction bool False Whether heat of reaction terms should be included in energy balance for stream.
has_pressure_balance bool True Whether to include pressure balance for stream.
has_pressure_change bool False Whether to include ΔP terms in pressure balance for stream.
side_streams list None Finite elements at which a side stream should be included.