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Electronics to interface a PRJC Teensy 3.2 32-bit Arduino Compatible board with J1939 connections in heavy duty equipment. Includes Two CAN Channels, J1708, and LIN.

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TeensyCaper

Electronics to interface a PRJC Teensy 3.2 32-bit Arduino Compatible board with J1939 connections in heavy duty equipment. Includes Two CAN Channels, J1708, and LIN.

This repository assumes you know how to work with the Teensy and Teensyduino.

Bill of Materials

Reference the Schematic for the Designators. Most items are from Mouser or Sparkfun.

Comment Description Designator Quantity Manufacturer Manufacturer Part Number Supplier Supplier Part Number
CR1225FV-LF Coin Cell Battery 3V 2-PIN VERT 48mAh 12.5 x 2.5mm Batt1 1 Renata CR1225FV-LF Mouser 614-CR1225FV-LF
Teensy 3.2 32 Bit Arduino-Compatible Microcontroller BRD1 1 PRJC TEENSY32 Sparkfun DEV-13736
0.1uF Multilayer Ceramic Capacitors MLCC - Leaded 50volts 0.1uF 10% X7R C1, C2, C5, C6 4 AVX SR215C104KAA Mouser 581-SR215C104K
330 uF Aluminum Electrolytic Capacitors - Leaded 330uF 35V C3, C4 2 Panasonic EEU-FC1V331 Mouser 667-EEU-FC1V331
10uF Multilayer Ceramic Capacitors MLCC - Leaded 50volts 10uF 10% X7R C7 1 AVX SR655C106KAR Mouser 581-SR655C106KAR
STPS2150 DIODE SCHOTTKY 60V 2A AXIAL D1 1 STMicroelectronics STPS2150 Mouser 511-STPS2150
ESP8266 Sparkfun ESP8266 Module (WRL-13678) J1 1 Espressif ESP8266 Sparkfun WRL-13678
10 Pos Mini-Fit Jr. Headers & Wire Housings 10 CKT R/A HEADER J2 1 Molex 39-30-1100 Mouser 538-39-30-1100
Headers Pin headers for Teensy BRD1 2 3M 929400-01-28-RK Mouser 517-929400-01-28-RK
2N3904 NPN General Purpose Amplifier Q1, Q2 2 Central Semiconductor 2N3904 Mouser 610-2N3904
4.7k Metal Film Resistors - Through Hole 4.7K OHM 1/4W 1% R1, R3, R5, R6, R10, R12 6 Yageo MFR-25FRF52-4K7 Mouser 603-MFR-25FRF52-4K7
47 Metal Film Resistors - Through Hole 47 OHM 1/4W 1% R2, R7, R8 3 Yageo MFR-25FRF52-47R Mouser 603-MFR-25FRF52-47R
1k Metal Film Resistors - Through Hole 1K ohm 1/4W 1% R4, R9 2 Yageo MFR-25FRF52-1K Mouser 603-MFR-25FRF521K
MCP2562 High-Speed CAN Transceiver, 8-Pin PDIP, Industrial Temperature U1, U2 2 Microchip Technology MCP2562-E/P Mouser 579-MCP2562-E/P
MCP2515-E/P Stand-Alone CAN Controller With SPI Interface, 18-Pin PDIP U3 1 Microchip Technology MCP2515-E/P Mouser 579-MCP2515-E/P
MCP2003-E/P TXRX LIN BUS BIDIRECT 8DIP U4 1 Microchip Technology MCP2003-E/P Mouser 579-MCP2003EP
SN65HVD12P RS-485 Interface IC 3.3V RS485 U6 1 Texas Instruments SN65HVD12P Mouser 595-SN65HVD12P
LD1086V33 IC REG LDO 3.3V 1.5A TO220AB VR1 1 STMicroelectronics LD1086D2M33TR Mouser 511-LD1086D2M33-TR
OKI-78SR 5V DC/DC Converter (7805 replacement) VR2 1 Murata Power Solutions OKI-78SR-5/1.5-W36-C Mouser 580-OKI78SR5/1.5W36C
Crystal Crystals 32.768KHz 12ppm 12.5pF 1 Citizen CFS206-32.768KEZB-U Mouser 695-CFS206-327KEZB-U

Since this is an open source project, feel free to make substitutions as you see fit. Often an engineer or hobbiest will have other version of the parts available to them.

The Battery and Crystal are for the real time clock on the Teensy. PRJC also sells an SD card adapter to add "flight data recorder" capabilities.

The external interface is with the a 10 position Molex Mini-Fit Jr. and the Molex part numbers to build interface cables are as follows:

  • Mouser Part #: 538-39-01-2100
  • Molex Part #: 39-01-2100
  • Mouser Part #: 538-39-00-0039
  • Molex Part #: 39-00-0039

It is advisable to obtain a pin extraction tool for Mini-fit Jr. contacts as well:

  • Mouser Part #: 538-11-03-0044
  • Molex Part #: 11-03-0044 Crimpers are also available, but they are expensive (~$250):
  • Mouser Part #: 538-63819-0900
  • Molex Part #: 63819-0900

The printed circuit board can be ordered from OSH Park in batches of 3 using the following link:

Order from OSH Park

OSH Park sells the Teensy 3.2 too!

Teensy Headers

The following headers work well with firm inserting force. These are stackable and work for all the expansions boards for the Teensy. They have a long solder tail. Mouser Part #: 575-31143164 Manufacturer Part #:311-43-164-41-001000 Manufacturer:Mill-Max Description: IC & Component Sockets 64 POS STRAIGHT .1"

Additionally, the Mill-Max 310 series is for a base layer (they have standard solder tails).

The following part are dual ended pins that interface with the 311 and 310 series sockets. Mouser Part #: 575-35040132000010 Manufacturer Part #: 350-40-132-00-001000 Manufacturer: Mill-Max Description: Headers & Wire Housings 32P HDRSTRIP .025Pin .018 SOLDER TAIL

Interface Cables

This section describes some different interface cables than can be made to interface the teensy caper to the networks.

J1939 at 250k

The black SAE Standard 9-pin connector has the following connections:

SAE Pin Description Suggested Colors TeensyCaper Pin
A Ground Black J2:1
B Raw Battery + Red J2:2
C J1939 H Yellow J2:3
D J1939 L Green J2:4
E Shield Not used Not used
F J1708 H Pink J2:6
G J1708 L Purple J2:7
H CAN2 H White J2:8
J CAN2 L Blue J2:9

Sometimes SAE Pin E can be used for LIN or K-line communications.

The TeensyCaper molex Pin J2:5 is LIN and the pin J2:10 is an open collector that can be switched to ground.

J1939 Y Splitter Cable

To build a splitter cable, the machined sockets that are used in the diagnostic connector are doubled up. This is not a manuracture approved method of splitting a cable, but it works quite well.

The parts list is as follows:

Description Quantity Manufacturer Manufacturer Part Number Supplier Supplier Part Number
9-pin Diagnostic Plug Housing 1 Amphenol Sine Systems AHD16-9-1939S Mouser 654-AHD16-9-1939S
16 gauge Socket Connector 9 Amphenol Sine Systems AT62-201-16141 Mouser 654-AT62-201-16141
9-pin Inline Receptical 2 Amphenol Sine Systems AHD14-9-1939P Mouser 654-AHD14-9-1939P
16 gauge Pin Connector 18 Amphenol Sine Systems AT60-202-16141 Mouser 654-AT60-202-16141

You will need 18 wires, preferably 2 each of different colors. The wires can be cut to about 8 inches. The side that gets doubled up, it is suggested to strip the ends about 1/2 inch. The other ends get stripped about 1/4 inch. Uing automotive grade 20 gauge wire with TXL or GXL insulation is recommended. Allied Wire and Cable can sell rolls of it; for example, TXL-20.

These part numbers also corrospond to Deutsch part numbers by changing the A to a D.

Man-in-the-Middle Cable

This cable connects to one J1939 connector with a plug housing on CAN1 of the TeensyCaper and another receptical housing to J1939 on CAN2. The CAN 2 cavities are not used on the 9-pin connector. Power, ground, and J1708 are doubled up on the plug housing.

SD Card

Add the following lines to the beginning of the setup() function:

pinMode(SDCS, OUTPUT); digitalWrite(SDCS, HIGH); // de-select the SD Card

where SDCS is the chip select pin for the SD card.

The SD Card holder from PJRC will not work with the CAN because it uses Pin 4. Therefore, you must cut the pin 4 off the SD card holder and connect it somewhere else, like pin A1.

##Arduino

  1. Download Teensyduino with FlexCAN
  2. Install library for SD cards from https://github.com/greiman/SdFat-beta

#Software Operations The philosophy of this setup is to run different operations by using different example sketches.

##Formatting the SD Card With an SD card installed in the SD card expansion shield for Teensy ()

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Electronics to interface a PRJC Teensy 3.2 32-bit Arduino Compatible board with J1939 connections in heavy duty equipment. Includes Two CAN Channels, J1708, and LIN.

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