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netgenSTLtest.py

You can view and download this file on Github: netgenSTLtest.py

#+++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++
# This is an EXUDYN example
#
# Details:  Example to import .stl mesh, mesh with Netgen, create FEM model,
#           reduced order CMS and simulate under gravity
#
# Author:   Johannes Gerstmayr
# Date:     2023-04-21
#
# Copyright:This file is part of Exudyn. Exudyn is free software. You can redistribute it and/or modify it under the terms of the Exudyn license. See 'LICENSE.txt' for more details.
#
#+++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++


import exudyn as exu
from exudyn.itemInterface import *
from exudyn.utilities import *
from exudyn.FEM import *
from exudyn.graphicsDataUtilities import *

SC = exu.SystemContainer()
mbs = SC.AddSystem()

import numpy as np
import time


useGraphics = True

#%%+++++++++++++++++++++++++++++++++++++++++++++++++++++
#netgen/meshing part:
fem = FEMinterface()

nModes = 16

#steel:
rho = 7850
nu=0.3
Emodulus=1e8#use some very soft material to visualize deformations

#%%+++++++++++++++++++++++++++++++++++++++++++++++++++++
if True: #needs netgen/ngsolve to be installed to compute mesh, see e.g.: https://github.com/NGSolve/ngsolve/releases
    import sys
    import ngsolve as ngs
    import netgen
    from netgen.meshing import *

    import netgen.stl as nstl
    #load STL file; needs to be closed (no holes) and consistent!
    #               and may not have defects (may require some processing of STL files!)
    geom = nstl.STLGeometry('testData/gyro.stl') #gyro bei Peter Manzl

    mesh = ngs.Mesh( geom.GenerateMesh(maxh=0.003))
    # mesh.Curve(1) #don't do that!

    #set True to see mesh in netgen tool:
    if False: #set this to true, if you want to visualize the mesh inside netgen/ngsolve
        # import netgen
        import netgen.gui
        ngs.Draw(mesh)
        for i in range(10000000):
            netgen.Redraw() #this makes the netgen window interactive
            time.sleep(0.05)


    # sys.exit()
    #%%+++++++++++++++++++++++++++++++++++++++++++++++++++++
    #Use fem to import FEM model and create FFRFreducedOrder object
    [bfM, bfK, fes] = fem.ImportMeshFromNGsolve(mesh, density=rho, youngsModulus=Emodulus,
                                                poissonsRatio=nu, meshOrder=1)


#%%+++++++++++++++++++++++++++++++++++++++++++++++++++++
#compute Hurty-Craig-Bampton modes
if True: #now import mesh as mechanical model to EXUDYN
    print("nNodes=",fem.NumberOfNodes())


    cyl=np.array([0,0,0])
    rCyl = 0.011/2
    nodesOnCyl = fem.GetNodesOnCylinder(cyl-[0,0.01,0], cyl+[0,0.01,0], radius=rCyl, tolerance=0.001)
    # #print("boundary nodes bolt=", nodesOnBolt)
    nodesOnCylWeights = fem.GetNodeWeightsFromSurfaceAreas(nodesOnCyl)
    pMid = fem.GetNodePositionsMean(nodesOnCyl)
    print('cyl midpoint=', pMid)


    #boundaryList = [nodesOnBolt, nodesOnBolt, nodesOnBushing] #for visualization, use first interface twice
    boundaryList = [nodesOnCyl]

    print("compute HCB modes... (may take some seconds)")
    fem.ComputeHurtyCraigBamptonModes(boundaryNodesList=boundaryList,
                                  nEigenModes=nModes,
                                  useSparseSolver=True,
                                  computationMode = HCBstaticModeSelection.RBE2)

    print("eigen freq.=", fem.GetEigenFrequenciesHz())

    #draw cylinder to see geometry of hole
    # gGround = [GraphicsDataCylinder([0,0,0],[0,0.02,0], radius=0.011/2, color=color4dodgerblue, nTiles=128)]
    # oGround = mbs.AddObject(ObjectGround(referencePosition= [0,0,0], visualization=VObjectGround(graphicsData=gGround)))


    #%%+++++++++++++++++++++++++++++++++++++++++++++++++++++
    #compute stress modes for postprocessing (inaccurate for coarse meshes, just for visualization):
    if True:
        mat = KirchhoffMaterial(Emodulus, nu, rho)
        varType = exu.OutputVariableType.StressLocal
        print("ComputePostProcessingModes ... (may take a while)")
        start_time = time.time()
        fem.ComputePostProcessingModesNGsolve(fes, material=mat,
                                       outputVariableType=varType)
        SC.visualizationSettings.contour.reduceRange=False
        SC.visualizationSettings.contour.outputVariable = varType
        SC.visualizationSettings.contour.outputVariableComponent = -1 #norm
    else:
        varType = exu.OutputVariableType.DisplacementLocal
        SC.visualizationSettings.contour.outputVariable = exu.OutputVariableType.DisplacementLocal
        SC.visualizationSettings.contour.outputVariableComponent = 0

    #%%+++++++++++++++++++++++++++++++++++++++++++++++++++++
    print("create CMS element ...")
    cms = ObjectFFRFreducedOrderInterface(fem)

    objFFRF = cms.AddObjectFFRFreducedOrder(mbs, positionRef=[0,0,0],
                                                  initialVelocity=[0,0,0],
                                                  initialAngularVelocity=[0,0,0],
                                                  color=[0.9,0.9,0.9,1.],
                                                  gravity=[0,0,-9.81]
                                                  )

    #%%+++++++++++++++++++++++++++++++++++++++++++++++++++++
    #add markers and joints
    nodeDrawSize = 0.0005 #for joint drawing

    #add constraint for cylinder
    if True:

        oGround = mbs.AddObject(ObjectGround(referencePosition= [0,0,0]))

        altApproach = True
        mCyl = mbs.AddMarker(MarkerSuperElementRigid(bodyNumber=objFFRF['oFFRFreducedOrder'],
                                                      meshNodeNumbers=np.array(nodesOnCyl), #these are the meshNodeNumbers
                                                      weightingFactors=nodesOnCylWeights))

        #due to meshing effects and weighting, the center point is not exactly at [0,1.5,0] as intended ...
        pm0 = mbs.GetMarkerOutput(mCyl, exu.OutputVariableType.Position,exu.ConfigurationType.Reference)
        print('marker0 ref pos=', pm0)

        mGroundCyl = mbs.AddMarker(MarkerBodyRigid(bodyNumber=oGround,
                                                    localPosition=pm0,
                                                    visualization=VMarkerBodyRigid(show=True)))
        mbs.AddObject(GenericJoint(markerNumbers=[mGroundCyl, mCyl],
                                    constrainedAxes = [1]*6,
                                    visualization=VGenericJoint(show=False, axesRadius=0.01, axesLength=0.01)))


    if False: #activate to animate modes
        from exudyn.interactive import AnimateModes
        mbs.Assemble()
        SC.visualizationSettings.nodes.show = False
        SC.visualizationSettings.openGL.showFaceEdges = True
        SC.visualizationSettings.openGL.multiSampling=4
        SC.visualizationSettings.openGL.lineWidth=2
        SC.visualizationSettings.window.renderWindowSize = [1600,1080]
        SC.visualizationSettings.contour.showColorBar = False
        SC.visualizationSettings.general.textSize = 16

        #%%+++++++++++++++++++++++++++++++++++++++
        #animate modes of ObjectFFRFreducedOrder (only needs generic node containing modal coordinates)
        SC.visualizationSettings.general.autoFitScene = False #otherwise, model may be difficult to be moved

        nodeNumber = objFFRF['nGenericODE2'] #this is the node with the generalized coordinates
        AnimateModes(SC, mbs, nodeNumber, period=0.1, showTime=False, renderWindowText='Hurty-Craig-Bampton: 2 x 6 static modes and 8 eigenmodes\n',
                     runOnStart=True)
        # import sys
        # sys.exit()

    #%%+++++++++++++++++++++++++++++++++++++++++++++++++++++
    #animate modes
    SC.visualizationSettings.markers.show = True
    SC.visualizationSettings.markers.defaultSize=nodeDrawSize
    SC.visualizationSettings.markers.drawSimplified = False

    SC.visualizationSettings.loads.show = False

    SC.visualizationSettings.openGL.multiSampling=4
    SC.visualizationSettings.openGL.lineWidth=2

    mbs.Assemble()

    simulationSettings = exu.SimulationSettings()

    SC.visualizationSettings.nodes.defaultSize = nodeDrawSize
    SC.visualizationSettings.nodes.drawNodesAsPoint = False
    SC.visualizationSettings.connectors.defaultSize = 2*nodeDrawSize

    SC.visualizationSettings.nodes.show = False
    SC.visualizationSettings.nodes.showBasis = True #of rigid body node of reference frame
    SC.visualizationSettings.nodes.basisSize = 0.12
    SC.visualizationSettings.bodies.deformationScaleFactor = 100 #use this factor to scale the deformation of modes

    SC.visualizationSettings.openGL.showFaceEdges = True
    SC.visualizationSettings.openGL.showFaces = True

    SC.visualizationSettings.sensors.show = True
    SC.visualizationSettings.sensors.drawSimplified = False
    SC.visualizationSettings.sensors.defaultSize = 0.01

    h=2e-5 #make small to see some oscillations
    tEnd = 5

    simulationSettings.timeIntegration.numberOfSteps = int(tEnd/h)
    simulationSettings.timeIntegration.endTime = tEnd
    simulationSettings.solutionSettings.writeSolutionToFile = True
    simulationSettings.timeIntegration.verboseMode = 1
    simulationSettings.timeIntegration.simulateInRealtime = True
    simulationSettings.timeIntegration.realtimeFactor = 0.01
    simulationSettings.timeIntegration.newton.useModifiedNewton = True

    simulationSettings.solutionSettings.sensorsWritePeriod = h

    simulationSettings.timeIntegration.generalizedAlpha.spectralRadius = 0.8
    #simulationSettings.displayStatistics = True
    simulationSettings.displayComputationTime = True

    #create animation:
    # simulationSettings.solutionSettings.recordImagesInterval = 0.005
    # SC.visualizationSettings.exportImages.saveImageFileName = "animation/frame"
    SC.visualizationSettings.window.renderWindowSize=[1920,1080]
    SC.visualizationSettings.openGL.multiSampling = 4

    useGraphics=True
    if True:
        if useGraphics:
            SC.visualizationSettings.general.autoFitScene=False

            exu.StartRenderer()
            if 'renderState' in exu.sys: SC.SetRenderState(exu.sys['renderState']) #load last model view

            mbs.WaitForUserToContinue() #press space to continue

        #SC.RedrawAndSaveImage()
        if True:
            # mbs.SolveDynamic(solverType=exu.DynamicSolverType.TrapezoidalIndex2,
            #                   simulationSettings=simulationSettings)
            mbs.SolveDynamic(simulationSettings=simulationSettings)
        else:
            mbs.SolveStatic(simulationSettings=simulationSettings)

        # uTip = mbs.GetSensorValues(sensTipDispl)[1]
        # print("nModes=", nModes, ", tip displacement=", uTip)

        if varType == exu.OutputVariableType.StressLocal:
            mises = CMSObjectComputeNorm(mbs, 0, exu.OutputVariableType.StressLocal, 'Mises')
            print('max von-Mises stress=',mises)

        if useGraphics:
            SC.WaitForRenderEngineStopFlag()
            exu.StopRenderer() #safely close rendering window!

        if False:

            mbs.PlotSensor(sensorNumbers=[sensBushingVel], components=[1])

#%%
if False:
    import matplotlib.pyplot as plt
    import matplotlib.ticker as ticker
    import exudyn as exu
    from exudyn.utilities import *
    CC = PlotLineCode
    comp = 1 #1=x, 2=y, ...
    var = ''
    # data = np.loadtxt('solution/hingePartBushing'+var+'2.txt', comments='#', delimiter=',')
    # plt.plot(data[:,0], data[:,comp], CC(7), label='2 eigenmodes')
    # data = np.loadtxt('solution/hingePartBushing'+var+'4.txt', comments='#', delimiter=',')
    # plt.plot(data[:,0], data[:,comp], CC(8), label='4 eigenmodes')
    data = np.loadtxt('solution/hingePartBushing'+var+'8.txt', comments='#', delimiter=',')
    plt.plot(data[:,0], data[:,comp], CC(9), label='8 eigenmodes')
    data = np.loadtxt('solution/hingePartBushing'+var+'16.txt', comments='#', delimiter=',')
    plt.plot(data[:,0], data[:,comp], CC(10), label='16 eigenmodes')
    data = np.loadtxt('solution/hingePartBushing'+var+'32.txt', comments='#', delimiter=',')
    plt.plot(data[:,0], data[:,comp], CC(11), label='32 eigenmodes')

    data = np.loadtxt('solution/hingePartBushing'+var+'2HCB.txt', comments='#', delimiter=',')
    plt.plot(data[:,0], data[:,comp], CC(1), label='HCB + 2 eigenmodes')
    data = np.loadtxt('solution/hingePartBushing'+var+'4HCB.txt', comments='#', delimiter=',')
    plt.plot(data[:,0], data[:,comp], CC(2), label='HCB + 4 eigenmodes')
    data = np.loadtxt('solution/hingePartBushing'+var+'8HCB.txt', comments='#', delimiter=',')
    plt.plot(data[:,0], data[:,comp], CC(3), label='HCB + 8 eigenmodes')
    data = np.loadtxt('solution/hingePartBushing'+var+'16HCB.txt', comments='#', delimiter=',')
    plt.plot(data[:,0], data[:,comp], CC(4), label='HCB + 16 eigenmodes')
    data = np.loadtxt('solution/hingePartBushing'+var+'32HCB.txt', comments='#', delimiter=',')
    plt.plot(data[:,0], data[:,comp], CC(5), label='HCB + 32 eigenmodes')
    data = np.loadtxt('solution/hingePartBushing'+var+'64HCB.txt', comments='#', delimiter=',')
    plt.plot(data[:,0], data[:,comp], CC(6), label='HCB + 64 eigenmodes')
    data = np.loadtxt('solution/hingePartBushing'+var+'128HCB.txt', comments='#', delimiter=',')
    plt.plot(data[:,0], data[:,comp], CC(7), label='HCB + 128 eigenmodes')


    ax=plt.gca() # get current axes
    ax.grid(True, 'major', 'both')
    ax.xaxis.set_major_locator(ticker.MaxNLocator(10))
    ax.yaxis.set_major_locator(ticker.MaxNLocator(10))
    #
    plt.xlabel("time (s)")
    plt.ylabel("y-component of tip velocity of hinge (m)")
    plt.legend() #show labels as legend
    plt.tight_layout()
    plt.show()