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bertha

Large format Rostock style printer, built with aluminum extrusions.

My plan is to design a large printer, emphasizing quality over cost. Ideally there will be the 'full' version, and then various lower cost options.

The design of the plastic parts contained here is complete - that's not to say they won't be updated, just that everything in here is functional.

I am working on build instructions in a blog over here: http://berthareprap.blogspot.com/2013/05/mark-4-finally.html I am currently constructing the very first machine, so instructions are coming out as I get build time.

Bill of Materials

Frame BOM

m3 x 8mm...........12    Motor mounting
m3 x 10mm..........12    Bearing bar side mounts
m3 x 16mm..........12    Rod End clamps - use to hold rods in place temporarily, while glue sets up.
m3 x 22mm..........12    Rod End attachments - clamp the rod ends onto the bearing bar
m3 x nuts..........24    12 for the rod end clamp, 12 for bearing bar attachment
m3 x locknut.......12    rod end attachments

m5 x 30mm..........15    12 for V wheel mounts, 3 for idler mounts
m5 x 10mm low p....72    12 for each bracket
m5 x nut...........12    6 idler, 6 belt mount
m5 x washer........6    v-wheel clamping
m5 x T-nut.........72    12 for each bracket

623 bearings.......36    6 for each bearing bar.
m3 x 2mm spacer....12    http://www.mcmaster.com/#94669a210/=tgrbjv 4.5mm outside diameter. 6mm OD might be better, but they're significantly more expensive.
8mm square carbon fiber rods....6    Length forthcoming. Gotta measure 'em.

OpenBuilds Part Store bits

350mm 2060 extrusion, HFS5-2060-350. This can be larger if you like, but you'll need to recalculate the triangles and rod lengths.

Printed Bits

Idler Bracket......6
Idler Slider.......6
Motor Bracket......6
Hotend Effector....1    These are in the new effectors directory!
Rail Effector......3    These are in the new effectors directory!
Bearing Bar........6    These are in the new effectors directory!
Rod End...........12    These are in the new effectors directory!




Paul Chase.