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Old-school hard-switch control panel for Home Automation

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Control Panel

The old-school hard-switch control panel for Home Automation.

Breadboard Prototype

This project has a few parts, each documented in their own section below.

  • Project Box from Amazon; link and description
  • Base and Top panels; SVG files for a laser cutter
  • PCBs for Base and Top panels; KiCad PCB designs for manufacture

Project Box

The project box is a BUD Industries PC-11495 Plastic Style F Box 9" W x 5" H x 8.5" D, Natural which I found on Amazon for ~$32 USD. The Dimensions are available from BUD Industries (thank you!)

Another option, without the top display is the BUD Industries PC-11493 Plastic Style F Box 9" L x 8.5" W x 1.98" H, Natural for ~$30 USD. The Dimensions are available from BUD Industries (thank you!)

You can find details on these boxes in general from BUD Industries

Breadboard Prototype

Base and Top Panels

Look in the Box_Panels directory. These are SVG files for a laser cutter, deisgned to be etched from the back side (will look reversed)

Process:

  • Remove back-side protective film
  • Paint back side of acrylic black
  • Laser etch the panel
  • Paint over the etched side with white paint
  • Done! Remove front film and install

PCBs for Base and Top panels

Uses KiCad v7.x for two PCB's; Control Board and Display Board.

Control Board

  • Version 1.0 sent to fab on 2023/07/17 (success!)

Components:

  • 1 x ESP32 DevKit C (Amazon)
  • 16 x Addressable RGB LEDs (sparkfun)
  • 10 x 2-position SPST Toggle Switches (Amazon)
  • 1 x 3-position SPST Toggle Switch (Amazon)
  • 10 x 1N4148 Diodes
  • 1 x Rotary Encoder + Knob (Amazon)
  • 1 x Mini pushbutton switch (Amazon)

Control Board PCB Front) Control Board PCB Back)

Display Board

  • Version 1.0 sent to fab on 2023/08/21 (success!)

Components:

  • 2 x 0.56" LED Display Digital Tube Clock Module 4 Digit (Amazon)
  • 3 x Addressable RGB LEDs (sparkfun)

Display Board PCB

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Old-school hard-switch control panel for Home Automation

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