MIG23MLD Flight Stick Clone

Gallery :
(Old version) : https://imgur.com/gallery/pQZL5Sh

Before starting

Currently grip & button design is prototype. It is too hard to assemble, no trigger group....
And also it is not 100% replica of Mig23MLD flight stick. My laziness + lack of cad skill lead to 80% clone of original.
Will be improved soon!

Credits

Based on okulele's gimbal design : https://www.thingiverse.com/thing:2496028
Used rdbeerman's cad files : https://github.com/rdbeerman/Joystick-Gimbal
Used Murat Vishnyakov's KG13 Grip cad file : https://grabcad.com/library/kg-13-flight-control-grip-1
Referenced GGE2142's Mig23 Flight stick's 3d design : https://sketchfab.com/3d-models/mig-23mld-flight-stick-855707656b494a63adcc3c0fc8ba19b1

How to assemble this thing?

Full Assembly will look like this CAD : https://cad.onshape.com/documents/d2949292de745de5f3a0b3dc/w/86e25e9ccd34e276e2b01614/e/ad812c8cff31ec84eae2079d

BoM & Notes:
dimension is slightly different from original design. Just because I used cheaper & available one. Also used sleeve bearings on cams for lower cost.

• Bearing 6901zz * 4
• Bearing MR115zz * 4
• Sleeve Bearing GFM-0507-11 * 4
• Sleeve Bearing GFM-0709-10 * 4
• M3x16 cross head/hex bolt * 1
• M3 Nut * 1
• M5x25 cross head/hex bolt * 20
• M5x35 countersunk/hex bolt * 3
• M5x16 countersunk/hex bolt * 2
• M5x35 cross head/hex bolt * 11
• M5 spring washer * 10
• M5 nut * 36
• M3x6 cross head/hex bolt * 6 (optional)

Buttons

• PS1024ALRED * 1 (Push button)
• TH101010 * 2 (5 Way button)
• NW3-TS-G008 * 1 (Tact switch)

Used WSH135-XPAN2 Hall effect sensor. This was cheapest in store and cost about 50 cent. With 4x4x10mm neodymium magnet it gives 500 steps on each axis.

Recommendation

I recommend to change gap between buttons and head. Currently gap is set to 0.15mm. For my printer 0.15mm gap gives me perfect fit with click! sound.

Issues

Feel free to Issue any subject (e.g broken english, need more explaining...).