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rlcs_setup.tex
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rlcs_setup.tex
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\input{common/standard_preamble}
\title{
\Huge Remote Launch Control System Setup\\
\vspace{1cm}
\Large For UXO CF3 and SF1}
\begin{document}
\input{common/standard_titlepage}
\section{Remote Launch Control System Setup Procedure}
% begin operators declarations (for buttons) -- {{{
\operator{priarm}{red}{Primary Ignition Arm}{Primary Arm Missile Switch}
\operator{secarm}{red}{Secondary Ignition Arm}{Secondary Arm Missile Switch}
\operator{fire}{red}{Fire}{Big Red Fire Button}
\operator{inj}{orange}{Injector}{Injector Valve Missile Switch}
\operator{rfill}{Green}{Fill}{Remote Fill Missile Switch}
\operator{rvent}{blue}{Tank Vent}{Remote Tank Vent Missile Switch}
% end operators declarations (for buttons) -- }}}
% begin contents subsection -- {{{
\subsection{Contents}
This document contains the following:
\begin{itemize}
\item Indoor Setup and checks
\item Outside Setup
\item Outside System Checks
\end{itemize}
% end contents subsection -- }}}
% begin required items section -- {{{
\subsection{Required Items}
Things you'll need to perform this procedure
\begin{checklist}
\item Client Side Box (yellow pelican case)
\item Tower Side Box (silver briefcase thing)
\item Three (3) Lithium Polymer 12V ignition batteries
\item Multimeter
\item Electrically actuated valve for inside setup
\item Phillips head screwdriver
\end{checklist}
% end required items section -- }}}
% begin Inside Setup section -- {{{
\subsection{Inside Setup}
Do what you can inside to keep yourself from frostbite as much as possible.
\begin{checklist}
\item Put two LiPo batteries in tower side box, in the white 3d printed
battery holders.
\item Make sure the actuator switch is off (big black one with a 1 and 0
painted on it), clicked to "0".
\item Plug in both batteries. Lights on arduino should light up, relays
should click.
\item Wire electric valve into the relay board labelled RFV (remote fill
valve):
\begin{checklist}
\item Red wire screwed into V1
\item Brown wire screwed into V2
\item Black wire screwed into G1
\item Green wire screwed into G2
\item Make sure no wire strands are poking out of screw terminal
\end{checklist}
\item Turn on actuator switch:
\begin{checklist}
\item If remote valve previously wasn't closed, it should now close. If
not, go to troubleshooting guide.
\end{checklist}
\item Put battery in client side box. It plugs into the deans connector
underneath the cutout, and isn't secured to anything (to be fixed).
\item Turn on client side box (flip power switch).
\begin{checklist}
\item Confirm that LCD lights up.
\end{checklist}
\item Turn keyswitch 90 degrees clockwise.
\begin{checklist}
\item Confirm that missile switches light up.
\end{checklist}
\item Flip \rfill{} missile switch
\begin{checklist}
\item Confirm that Electrically actuated valve turns to open
\end{checklist}
\item Confirm that there is no voltage from V1 to G1 on ignition relay board
\item Confirm that there is no voltage from V2 to G2 on ignition relay board
\item Flip \priarm{} missile switch and depress fire button
\begin{checklist}
\item Confirm that there is 12V from V1 to G1 on ignition relay board
\item Confirm that there is no voltage from V2 to G2 on ignition relay board
\end{checklist}
\item Have that person unflip \priarm{} switch and flip \secarm{} switch,
and depress fire button
\begin{checklist}
\item Confirm that there is no voltage from V1 to G1 on ignition relay board
\item Confirm that there is 12V from V2 to G2 on ignition relay board.
\end{checklist}
\item Disconnect electrically actuated valve from RFV relay board
End inside checks
\end{checklist}
% end Inside Setup section -- }}}
% begin Outside Setup section -- {{{
\subsection{Outside setup}
\begin{checklist}
\item Find a good spot to put the tower side box. Put the tower side box there
\item Connect remote fill valve to relay board labelled RFV:
\begin{checklist}
\item Red wire screwed into V1
\item Brown wire screwed into V2
\item Black wire screwed into G1
\item Green wire screwed into G2
\item Make sure no wire strands are poking out of screw terminal
\end{checklist}
\item Connect tank vent valve to relay board labelled RVV:
\begin{checklist}
\item Red wire screwed into V1
\item Brown wire screwed into V2
\item Black wire screwed into G1
\item Green wire screwed into G2
\item Make sure no wire strands are poking out of screw terminal
\end{checklist}
\item Connect injector valve to relay board labelled IJV:
\begin{checklist}
\item Red wire screwed into V1
\item Brown wire screwed into V2
\item Black wire screwed into G1
\item Green wire screwed into G2
\item Make sure no wire strands are poking out of screw terminal
\end{checklist}
\item Ensure that ignition transmission cables are not connected to the rocket
\item Connect ignition transmission cables to relay board labelled IGN:
\begin{checklist}
\item Primary coil wires to V1 and G1 (polarity is irrelevant)
\item Secondary coil wires to V2 and G2 (polarity is irrelevant)
\item Make sure no wire strands are poking out of screw terminal
\end{checklist}
\item Perform "Outside Tests" Procedure
\item Disconnect both LiPos in tower side box to conserve power
\item Turn off client side box to conserve power
\end{checklist}
End of setup procedure
% end Outside Setup section -- }}}
% begin Outside checks section -- {{{
\subsection{Outside Checks}
Perform during outside setup procedure and again immediately before test
\begin{checklist}
\item Turn on client side box (Ensure LCD lights up)
\item Turn key switch (Ensure missile switches light up)
\item Turn on tower side box actuator switch
\item Confirm that all three electrically actuated valves are closed
\item Flip \rfill{} missile switch
\begin{checklist}
\item Confirm that remote fill valve opened
\end{checklist}
\item Un-flip \rfill{} switch
\begin{checklist}
\item Confirm that remote fill valve closed
\end{checklist}
\item Flip \rvent{} missile switch
\begin{checklist}
\item Confirm that remote vent valve opened
\end{checklist}
\item Un-flip \rvent{} switch
\begin{checklist}
\item Confirm that remote vent valve closed
\end{checklist}
\item Flip \inj{} missile switch
\begin{checklist}
\item Confirm that injector valve opened
\end{checklist}
\item Un-flip \inj{} switch
\begin{checklist}
\item Confirm that injector valve closed
\end{checklist}
\end{checklist}
The remainder of these checks are for the ignition system. They are
unnecesary for cold flow test. This would be the end of checks for the
cold flow procedure.
\begin{checklist}
\item Approach ignition leads (female quick connect side)
\item Confirm that the ignition leads are not connected to the rocket.
\item Probe for voltage across primary leads
\begin{checklist}
\item Confirm that multimeter reads 0 volts
\end{checklist}
\item Flip \priarm{} missile switch
\begin{checklist}
\item Confirm that reading is still 0 volts
\end{checklist}
\item Press \fire{} button
\begin{checklist}
\item Confirm that multimeter now reads 12 volts
\end{checklist}
\item Release \fire{} button
\begin{checklist}
\item Confirm that multimeter now reads 0 volts
\end{checklist}
\item Un-flip \priarm{} missile switch
\item Probe for voltage across secondary leads
\begin{checklist}
\item Confirm that multimeter reads 0 volts
\end{checklist}
\item Flip \secarm{} missile switch
\begin{checklist}
\item Confirm that reading is still 0 volts
\end{checklist}
\item Press \fire{} button
\begin{checklist}
\item Confirm that multimeter now reads 12 volts
\end{checklist}
\item Release \fire{} button
\begin{checklist}
\item Confirm that multimeter now reads 0 volts
\end{checklist}
\item Un-flip \secarm{} missile switch
\item Un-flip all missile switches
\item Turn off client side box
\end{checklist}
End of Checks procedure
% end Outside checks section -- }}}
\end{document}