Added versions for 9mm belts.

9mm belts are a little more than 50% stronger/stiffer than 6mm ones.  These parts work with 9mm belts.

Makefile

@@ -9,7 +9,9 @@ include $(wildcard *.deps)
 
 all: lowerFrame.stl              \
 	 upperFrame.stl              \
+	 upperFrame9mm.stl           \
 	 carriage.stl				 \
+	 carriageOutside.stl         \
 	 glassHolder.stl			 \
 	 azsmzPlate.stl			     \
 	 smoothieboardPlate.stl		 \
@@ -19,7 +21,12 @@ all: lowerFrame.stl              \
 	 copperPipeBearingHolder.stl \
 	 copperPipeSpoolHolder.stl   \
      powerSupplyHolders.stl      \
-	 e3dWedge.stl
+	 e3dWedge.stl                \
+     beltLocks9mm.stl
+
+lowerFrame.stl: vertex.scad
+upperFrame.stl: vertex.scad
+upperFrame9.stl: vertex.scad
 
 .PHONY: clean
 

beltLocks9mm.scad

@@ -0,0 +1,95 @@
+// 9mm (wide) belt locks.
+//
+// Haydn Huntley
+// haydn.huntley@gmail.com
+
+
+$fn = 360/4;
+
+include <configuration.scad>;
+include <roundedBox.scad>;
+
+
+// All measurements in mm.
+xInsideBeltOffset     = 5;
+actualBeltWidth       = 9;
+beltWidth             = actualBeltWidth + 1.0;
+singleBeltThickness   = 1.5;
+doubleBeltThickness   = 2.5+0.8;
+beltLockHeight        = 4;
+m3BeltLockOffset      = 4.65;
+rBeltLock             = 4.4;
+
+
+module upperBeltLock()
+{
+	difference()
+	{
+		union()
+		{
+			// Two circles joined by the area connecting them.
+			for (x = [1, -1])
+				translate([x*m3BeltLockOffset, 0, 0])
+				cylinder(r=rBeltLock, h=beltLockHeight);
+
+			// Plus an oval to widen amd strengthen the middle.
+			scale([2.0, 1.5, 1])
+			cylinder(r=rBeltLock, h=beltLockHeight);
+		}
+
+		// A hole to capture the doubled GT2 belt.
+		translate([0, 0, beltLockHeight/2])
+		cube([doubleBeltThickness, beltWidth, beltLockHeight+smidge], true);
+
+		// Two holes for capturing M3 nuts.
+		for (x = [1, -1])
+			translate([x*m3BeltLockOffset, 0, -smidge/2])
+			{
+				cylinder(r1=m3LooseRadius+0.2,
+						 r2=m3LooseRadius,
+						 h=beltLockHeight+smidge);
+
+				// M3 nut traps.
+				translate([0, 0, beltLockHeight-m3NutHeight/2])
+				rotate([0, 0, 30])
+				cylinder(r=m3NutRadius, h=m3NutHeight+smidge, $fn=6);
+			}
+	}
+}
+
+
+module lowerBeltLock()
+{
+	difference()
+	{
+		// Two circles joined by the area connecting them.
+		union()
+		{
+			for (x = [1, -1])
+				translate([x*m3BeltLockOffset, 0, 0])
+				cylinder(r=rBeltLock, h=beltLockHeight);
+
+			// Plus an oval to widen amd strengthen the middle.
+			scale([2.0, 1.5, 1])
+			cylinder(r=rBeltLock, h=beltLockHeight);
+		}
+
+		// A hole to capture the doubled GT2 belt.
+		translate([0, 0, beltLockHeight/2])
+		cube([doubleBeltThickness, beltWidth, beltLockHeight+smidge], true);
+
+		// Two slightly tapering holes for the M3x35 SHCS.
+		for (x = [1, -1])
+			translate([x*m3BeltLockOffset, 0, -smidge/2])
+			cylinder(r1=m3LooseRadius+0.2,
+					 r2=m3LooseRadius,
+					 h=beltLockHeight+smidge);
+	}
+}
+
+
+translate([0, 8, 0])
+upperBeltLock();
+
+translate([0, -8, 0])
+lowerBeltLock();