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ShineLAN-X Modbus/TCP gateway firmware

A little bit of background

Why all this? My parents recently got a Growatt inverter. Out-of-the box you'll need the proprietary Growatt app together with their monitor adapter and all data is stored on their servers. The adapter is available in three different flavors: ShineLAN-X, ShineWifi-X and an LTE version. Needless, to say I've done some prior research how to monitor the inverter by yourself. There is an alternative firmware for the ShineWifi-X stick and there is also a daemon which intercept the traffic and sniff the data.

My parents got the ShineLAN-X adpater - which to my dismay - isn't based on the ESP8266 SoC but on an STM32F103. Therefore, porting the alternative firmware for the ShineWifi-X wasn't an option (besides me being not an Arduino guy). I've tried Zephyr, but it's rather resource hungry esp. if used with the ENC28J60 ethernet MAC. The STM32F103 on this board only has 48kB of RAM. Also Zephyr doesn't support all POSIX interfaces, you'll see in a bit why this is important.

Fortunately, there is another small POSIX compatible (RT)OS: NuttX. The board support is somewhat clunky, because most files are just copy and paste and adapted to the actual board, whereas in Zephyr you just need a device tree describing your board. But it is manageable, I don't think it will change that often once the basic support is there. Also NuttX is using a proper Kconfig interface (which looks like the one from the linux kernel). And one very important detail of NuttX is that it offers POSIX interfaces.

There is an open-source Modbus TCP to Modbus RTU gateway daemon which is exactly what we need. Because NuttX supports most POSIX interfaces, mbusd is able to compile for NuttX without any changes. Impressive.

Here is how it should work: NuttX will provide the necessary hardware drivers, like SPI controller, the ENC28J60 network adapter, SoC timers and watchdog and everything. Luckily for us, that is already there. All we need is a glue layer (called board support package) which describes the ShineLAN-X board, like where the GPIOs are connected to or which bus the ethernet controller is connected to.

NuttX also comes with ready to use applications, like a DHCP client or a network initialization method and an interactive NuttX shell (nsh). What we need is a package for the mbusd as well as an application which will initialize the board like setting MAC address and setting the onboard LED, serving the button etc. and finally starting the mbusd.

The ShineLAN-X board hardware specs

  • STM32F103RC3, 256kB flash, 48kB RAM
  • USB device mode, exposing a CDCACM device
  • 16MiB SPI-NOR flash on SPI1
  • ENC28J60 on SPI2 (PB12-PB15), with RST# on PC8 and INT# on PC6
  • RGB LED on PB1 (red), PB0 (green) and PC5 (blue)
  • (internal) blue debug LED PC7
  • (internal) red power LED
  • SWD debugging header (used for initial programming), the pinout is on the silkscreen of the board.

USB DFU Loader

We use dapboot which resides in the first 8kB of the flash and implements the DFU protocol to update the board. Unfortunately, to do this, you have to disassemble the board once and use the SWD debug header to initially program dapboot. Afterwards, this bootloader can then be used to program flash through the external USB port. Therefore, once the bootloader is programmed, you don't have to disassemble the adapter ever again.

Compiling dapboot

Just clone the my repository which has support for the ShineLAN-X board. As the time of this writing, the pull request to get this upstream is still open.

git clone https://github.com/mwalle/dapboot
cd dapboot
make -C src TARGET=SHINELANX

Precompiled dapboot binary

For your convenience, there is a pre-compiled binary in the contrib/dapboot/ folder of this repository.

Flashing dapboot

You'll need an SWD debug probe to connect to the board. The board can be powered by the USB port while you flash it. I'll be using the Dangerous Prototypes BusBlaster with openocd.

Contents of the openocd.cfg:

source [find interface/ftdi/dp_busblaster_kt-link.cfg]
transport select swd
source [find target/stm32f1x.cfg]
adapter speed 2000

Then you can program dapboot with the following command:

openocd -f openocd-swd.cfg \
  -c "init" \
  -c "reset halt" \
  -c "flash protect 0 0 last off" \
  -c "reset halt" \
  -c "program dapboot.bin 0x08000000 verify" \
  -c "flash protect 0 0 1 on" \
  -c "reset run" \
  -c "shutdown"

This will flash dapboot and protect the first two 4kB sectors from further programming. The protection is not permanent and can be reversed by using flash protect 0 0 1 off.

Of course you can use any other debug probe which supports programming the STM32.

Using dapboot

dapboot will expose an USB DFU interface if it is started. Once flashed, you can plug your adapter into your computer1 and use standard USB utils to flash a new image.

By default, dapboot will check if there is a valid image on the board and if that is the case, it will automatically jump to and run that image. If not, dapboot will create the USB DFU interface. Alternatively, you can push the button while you plug in the adapter into your computer.

Once plugged in, you'll start a new USB device on your computer and you can use dfu-util to download the nuttx.bin binary:

# list available devices
dfu-util -l
# download the image to the device
dfu-util -D nuttx.bin

This will download and automatically reset the device. If flashed correctly, the green LED should turn on, indicating that the application is started.

Compiling NuttX

Compiling an out-of-tree board and applications for NuttX has some pecularities. Esp. there are hardcoded paths in the board defconfig, therefore, you have to use the exact paths as shown below.

git clone -b nuttx-12.3.0 --depth 1 https://github.com/apache/nuttx.git
git clone -b nuttx-12.3.0 --depth 1 https://github.com/apache/nuttx-apps.git apps
git clone https://github.com/mwalle/shinelanx-modbus.git external

ln -s ../external/apps apps/external
cd nuttx
tools/configure.sh -a ../apps ../external/board/shinelanx/configs/mbusd/
make -j$(nproc)

CDCACM device

After the adapter is plugged into the inverter, the adpater will serve as a CDCACM device which is then opened by the inverter. The TTY device is then connected to a Modbus server on the inverter. Because this is a purely virtual TTY (COM) port, there is no baudrate (any setting will work). Please note, that you will have to disable flow control, because the inverter doesn't support it and if enabled, no communication is possible.

This is also a difference to the ShineWifi-X where there is a dedicated USB-to-serial chip on the board. As far as I know, they use a special chip which supports the CDCACM USB class. That is quite unusual because most USB-to-serial chips use a proprietary interface.

IP configuration

By default, DHCP is used to obtain an IP address. Alternatively, you can hardcode the IP configuration. Pleae note, that is is not a runtime configuration, but it is compiled into the binary itself.

cd nuttx

kconfig-tweak --enable NETUTILS_NETINIT
kconfig-tweak --disable NETINIT_DHCPC
# set IP address to 192.168.1.200
kconfig-tweak --set-val NETINIT_IPADDR 0xc0a801c8
# set netmask to 255.255.255.0
kconfig-tweak --set-val NETINIT_NETMASK 0xffffff00
# set default gateway to 192.168.1.254
kconfig-tweak --set-val NETINIT_DRIPADDR 0xc0a801fe

make olddefconfig
make -j$(nproc)

Proprietary commands support

Some inverter support command 32 (20h) which acts just like the Read Input Register command, but to access a different address space. The arguments and response is the exactly the same as command 4. This is usually used to read the regsiters connected smart meter.

Because most Modbus clients don't support custom commands, the firmware will remap addresses from F000h to FFFFh to this command. Keep in mind that this means, that the largest register you can read with the normal Read Input Register is EFFFh and the largest register you can read with the proprietary command is 0FFFh.

ShineLAN-X I/O connections

The SoC has the following connection to its peripherals:

Pin Alternate Function Connection
PD0 OSC_IN 8MHz crystal
PD1 OSC_OUT 8MHz crystal
PA3 - BUTTON#
PA4 SPI1_NSS SPI Flash CS
PA5 SPI1_SCK SPI Flash SCLK
PA6 SPI1_MISO SPI Flash SO
PA7 SPI1_MOSI SPI Flash SI
PC4 - SPI Flash WP#
PC5 - RGB LED (blue)
PB0 - RGB LED (green)
PB1 - RGB LED (red)
PB12 - ENC28J60 CS#
PB13 - ENC28J60 SCK
PB14 - ENC28J60 SO
PB15 - ENC28J60 SI
PC6 - ENC28J60 INT#
PC7 - Blue LED
PC8 - ENC28J60 RST#
PA8 - USB re-enumeration
PA9 USART1_TX TXD1
PA10 USART1_RX RXD1
PA11 USB_D- RXD1
PA12 USB_D+ RXD1
PA13 SWDIO SWDIO
PA14 SWCLK SWCLK

Licenses

Different parts of this repository are goverened by different licenses:

  • board/ Apache 2.0 License
  • apps/mbusd/ 3-Clause BSD License
  • apps/shinelanx-modbus-gw/ 2-Clause BSD License

Footnotes

  1. The USB twist lock of the adapter will probably prevent you from plugging it into an USB socket directly. You can use an USB extenstion cable.