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Making the Balance Parts

Maaphoo edited this page Sep 8, 2018 · 3 revisions

This page describes how you might make the parts for the Balance. Keep in mind that there are probably many other methods that will work. Choose a method that works for you. If a particular part requires an expensive tool you don't have, consider having a friend or local machine shop do it for you. If you have any recomendations, tips or questions, please don't hesitate to contact us. - Thanks


Contents

  1. Container
  2. Chute for Starve Feeder
  3. Balance Mount 1

Making the Container

Container

Drawings

Container-Drawing-0 Container-Drawing-1

Tools

Item No. Image Name
1 Combination Square Combination Square
2 Center Punch Center Punch
3 Digital Calipers Digital Calipers
4 Scriber Scriber
5 Drill Press Drill Press
6 Drill Bit 3 mm Drill Bit 3 mm
7 Drill Bit 1-4 in Drill Bit 1-4 in
8 Drill Bit 8 mm Drill Bit 8 mm
9 Drill Bit 3-4 in Drill Bit 3-4 in
10 Tin Snips Tin Snips
11 Sheet Metal Brake Sheet Metal Brake

Process

Step 1: Layout the perimeter of the container on a piece of sheet metal.

Step 2: Layout and center punch the holes.

Step 3: Drill the holes to size. NOTE: Using a step drill bit for the 3/4 in hole is recommended. A hole saw might work in a pinch. Standard twist drills will not work well for such a large hole in sheet metal. A punch would also work great if one is available. Warning: If drilling, make sure the sheet metal is clamped well so that it does not come loose while drilling the larger hole.

Step 4: Cut out the sheet metal using tin snips or a slitting shear.

Step 5: Use a sheet metal brake to bend the metal as shown in the drawing.


Making the Chute for Starve Feeder

Chute for Starve Feeder

Drawings

Chute for Starve Feeder-Drawing-0

Tools

Item No. Image Name
1 Combination Square Combination Square
2 Digital Calipers Digital Calipers
3 Scriber Scriber
4 Tin Snips Tin Snips
5 Sheet Metal Brake Sheet Metal Brake

Process

Step 1: Layout the perimeter of the container on a piece of sheet metal.

Step 2: Cut out the sheet metal using tin snips or a slitting shear.

Step 3: Use a sheet metal brake to bend the metal as shown in the drawing.


Making the Balance Mount 1

Balance Mount 1

Drawings

Balance Mount 1-Drawing-0

Tools

Item No. Image Name
1 Combination Square Combination Square
2 Digital Calipers Digital Calipers
3 Scriber Scriber
4 Center Punch Center Punch
5 Hacksaw Hacksaw
6 Vise Vise
7 File - Flat File - Flat
8 File - Round File - Round
9 Drill Press Drill Press
10 Drill Press Vise Drill Press Vise
11 Drill Bit 1-4 in Drill Bit 1-4 in
12 Welding Equipment Welding Equipment

Process

Step 1: Layout and but the square tubing to length. Remove any burrs and clean up the edges with a flat file.

Step 2: Layout and drill holes at the end of each slot. Then use a round file to merge the two holes to make the slot.

Step 3: Weld the two pieces of square tubing together.


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