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Flux-Cored Arc Welding ("Gasless MIG") #152

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nelsonic opened this issue Feb 9, 2024 · 11 comments
Open

Flux-Cored Arc Welding ("Gasless MIG") #152

nelsonic opened this issue Feb 9, 2024 · 11 comments
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discuss Share your constructive thoughts on how to make progress with this issue enhancement New feature or request external-dependency Depends on an entity/dependency external to the team's control help wanted Extra attention is needed in-progress An issue or pull request that is being worked on by the assigned person T1h Time Estimate 1 Hour technical A technical issue that requires understanding of the code, infrastructure or dependencies

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@nelsonic
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nelsonic commented Feb 9, 2024

We have been using our "Stick" welder #106 successfully for 18 months.
The "problem" is that it's very "rough" ... the welds never look great and require clean-up.
Miguel - our multi-skilled handyman - spends 10 minutes grinding down the welds for every 1 minute he spends welding. It feels like we are wasting a lot of time ... ⏳ == 💸

We are going to be doing a lot more welding in the near future for several projects.
So ... I'm thinking of getting a Gasless MIG Welder - new machine/tool
which will result in muuuuuuch cleaner weld joints and require less clean-up.

I've watched a bunch of YT videos already, e.g: https://youtu.be/TM8MDrZFz7Y

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For me this makes sense financially because of how much time Miguel is spending on weld joint grinding ... I estimate that he will spend a whole day just "tidying" the welds on a single Bunk Bed. (which I'm expecting to have roughly 24 welds ...)

@nelsonic nelsonic added enhancement New feature or request help wanted Extra attention is needed discuss Share your constructive thoughts on how to make progress with this issue T1h Time Estimate 1 Hour technical A technical issue that requires understanding of the code, infrastructure or dependencies labels Feb 9, 2024
@nelsonic
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nelsonic commented Feb 9, 2024

Gasless Flux Core Welding Basics for Beginners: https://youtu.be/zozvECWvcjk

@nelsonic
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In my Amazon (ES) Cart I have a shortlist of the MIG Welding Machines:
image

The HITBOX ones (Chinese brand) appear to be the best value-for-money.
So I'm trying to find relevant/reliable reviews.

Review of Hitbox 200a inverter MIG welder https://youtu.be/A34vujxL1vs
image

However ... I'm leaning toward the STAHLWERK (made in Germany) for higher quality control and reliability ... 💭
Buuuuut there are a few negative reviews that are putting me off. 😕

@nelsonic
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There really is waaay too much choice ... 😕
I would pay someone with decades of experience to just tell me which machine to buy!

@nelsonic
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What I want: a Flux Core "MIG" (thought it's not really "MIG" because there is no inert gas being used!!)
What I don't want: a "multi-mode" welder. Because we already have two good "MMA" welders!

The reason I want "Gassless" is because the person that will be doing much of the welding (not me) has zero experience of MIG and definitely doesn't have the attention-to-detail for TIG.

Perhaps I should update the title to "Flux-cored arc welding" https://en.wikipedia.org/wiki/Flux-cored_arc_welding

@nelsonic nelsonic changed the title Gasless MIG Welder Flux-Cored Arc Welding ("Gasless MIG") Feb 12, 2024
@nelsonic
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Side-note: These MIG Pliers are €150 in ES: https://www.amazon.es/-/pt/dp/B005K01F1S
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But £35 in UK: https://www.amazon.co.uk/-/pt/dp/B005K01F1S
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I can't help but feel we are being scalped! 😕

@nelsonic
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I'm thinking of getting the STAHLWERK MIG MAG 160 M: https://www.amazon.es/-/pt/dp/B0C14JZCZ4

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The reviews are good. A couple of bad ones. But that's to be expected.

There's a bundle with a bunch of things included: https://www.amazon.es/-/pt/gp/product/B0B51JWGN5
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The STAHLWERK MIG 175 ST IGBT appears to be an upgrade:
https://www.amazon.es/-/pt/gp/product/B07MVLPZCS/
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Also tempted to upsell myself to a more expensive "pro" unit ...
https://www.amazon.es/-/pt/gp/product/B09W353XX8
image

@nelsonic
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This is my Amazon Cart with the Flux Core Wire, a can of Anti-stick spray and a couple of MIG accessories I researched:

image

Going to checkout. 🛒
It's definitely not the cheapest welder. But equally far from the most expensive one.
I expect it will meet our needs well.

@nelsonic nelsonic added in-progress An issue or pull request that is being worked on by the assigned person external-dependency Depends on an entity/dependency external to the team's control labels Feb 12, 2024
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Ok. I can close like 100 tabs now.

@nelsonic
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While closing tabs I came across this one again: https://www.amazon.es/-/pt/dp/B09WYFQJH5?th=1
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The LCD is very detailed/precise for dialling in the settings ... 💭

image

But it's twice the price and doesn't appear to offer a significant benefit beyond the screen.
Going to stick with my purchase. 👌

@nelsonic
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Meanwhile ... if you're following along:
MIG Welding Basics For BEGINNERS!! How To Set Up Your Welder + Tips, Tricks & Techniques!!
https://youtu.be/cB4irRaB_6s
image

@nelsonic
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Not expecting it to arrive until next week. (When we're away in Lx...) But When we're back will hit the ground running! 🏃

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discuss Share your constructive thoughts on how to make progress with this issue enhancement New feature or request external-dependency Depends on an entity/dependency external to the team's control help wanted Extra attention is needed in-progress An issue or pull request that is being worked on by the assigned person T1h Time Estimate 1 Hour technical A technical issue that requires understanding of the code, infrastructure or dependencies
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