Automatic sensor elevation measurement as part of the initial calibration component

[mariuszhermansdorfer]

The point of this is for users to be able to automatically (and precisely) define the input for the sensorElevation variable. This logic could also output a depth scan of the flat table to correct for Kinect inaccuracies and sensor tilt.

Technical background in this paper.

[philipbelesky]

The calibration utility mentioned here might also be of use.

[mariuszhermansdorfer]

I was thinking of a similar approach. The procedure would roughly look like this:

1. Assemble the sandbox and try to keep things as level as possible
2. Make sure the table surface is clean (there is no sand yet)
3. Measure the distance from the sensor to the table surface while averaging over 60 frames and using a focal average of say 100 x 100 pixels in the center. Store the measurement as a new default input for sensorElevation
4. Trim the extents of the sandbox with the existing handles for topRows, bottomRows, leftColumns and rightColumns respectively.
5. Scan the trimmed area of the sandbox while averaging values over 60 frames.
6. Create a calibrationLookupTable, which will store per pixel deltaZ values between depth measurements from point 5 and sensorElevation. Store the table as a new default input for point cloud generation in the main SandWorm component.
7. While generating the point cloud in the main component, add the corresponding deltaZ value to each pixel to correct for sensor tilt and inaccuracies.

Question - what is the best way to store these variables and make these persistent across different sessions? Should these be saved to an external *.txt file or are there smarter ways of approaching things?

[mariuszhermansdorfer]

Another issue is how to calibrate a projector with the sandbox. Our current approach is to have a floating viewport maximized on the external screen (projector) and manually adjust the zoom factor. This is not very precise, nor is it fun to do. Ideas for automating this step are more than welcome.

[mariuszhermansdorfer]

Revisiting this topic. @philipbelesky, how do you align your projector with the sandbox? I am having trouble finding proper settings, which would give satisfying results across the board. Can get parts of the box aligned properly (center, right side, left side) but never the entire thing.

Drawing inspiration from other domains - it is essentially a video mapping exercise, that we are facing. So I took vpt8 for a spin and tried out its mapping tool set. It resulted in a near-perfect alignment. See the below image for reference, where I used 5 sand balls as markers, one in each corner and one in the center.

There are a few downsides to this approach:

1. The software allows for live-streaming content from other applications through spout, which unfortunately is not supported by Rhino. To test the proof of concept, I pre-recorded a screen capture from the Rhino viewport and used the resulting mp4 file for the projection.
2. Even if the above worked, we would be introducing a huge dependency just to get the alignment to work.

So here is my question: do you know of a way to warp the viewport, so that it matches our sandbox geometry better?

@BarusXXX, is this something Horster could do?

[mariuszhermansdorfer]

Rather than modifying the viewport, I tried warping the geometry instead. Used Box Morph and a set of 8 control points for the bounding box. It is an acceptable workaround but I'd still prefer to have the transformation happen in the viewing, not the modelling space.

In the top view, one can see, how much warping needs to be applied to counter for hardware misalignment.

[philipbelesky]

Agree that the box morphing and the like are unideal. Could these alignment issues pictured by corrected in your mounting system itself, or are some unavoidable? I was assuming there would always be a degree of barrel/lens distortion with the projected but that setting the focal length of the Rhino camera might be able to cancel it out.

Generally I've been operating the sandbox without a projector as I don't have a mobile mounting system for it. We do have a number of very large screens on wheels though, which means they can be juxtaposed relatively nicely with the sandbox. That last I used a projector we had it suspended from the ceiling and I didn't notice any dramatic alignments.

I'll get a projector setup going at some point, but need to sink a bit of time into evaluating whether a smaller/pico style projector is good enough (in which case the mounting can use a boom arm/tripod of some sort) or if a more heavy duty setup will be needed.

[mariuszhermansdorfer]

Calibration is done:
https://youtu.be/Hl-MdGNDagM