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A modular bluetooth 40 percent keyboard

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Forge 40+

Follow-up project from my previous Forge 303 Macropad project. The aim of this project is to design and manufacture a low-profile ortholinear grid Bluetooth Kailh Choc 40 percent keyboard, which actually works! The core module of the keyboard is a 40%, however, the Plus denotes that the design will deviate from a traditional 40%, with inspiration taken from the Worklouder creator-board, the design will thus include Rotary Encoder(s) and possibly an OLED (ZMK dependent).

Core Project Requirements:

  • 46 1U + 1 2U Kailh Choc Switches (Solder only due to plateless design)
  • 1 Rotary Encoder (EC11 with Push Switch)
  • USB-C support (AI03 duaghterboard)
  • Bluetooth 5.0 Support
  • MCU: Holyiot 18010 (Nordic nRF52840) (Manufacturer flashed with custom bootloader)
  • Per-key RGB LED (47 LEDs)
  • RGB Underglow (TBD LEDs)
  • Support battery and charging (4.2V Lithium @ 100/500mA rate)
  • ESD and Reverse Bias protection (Fused VCC and +3.3V)
  • ZMK support
  • 3D Printed (SLA) / CNC Polycarbonate base plate

Future Project Requirements:

  • Module PCBs with extra Switches & Rotary Encoders
  • Expanded grid-system base plate

CAD

KiCad 6.0 is used for the pcb design, based on:

Required KiCad libraries:

Optional KiCad libraries:

Autocad, Rhino and Fusion 360 are used for the case design.

References:

Notable required parts:

License

MIT License

Copyright (c) 2022 ForgeMedia (Jeremy Paton)

Permission is hereby granted, free of charge, to any person obtaining a copy of this hardware, software, and associated documentation files (the "Product"), to deal in the Product without restriction, including without limitation the rights to use, copy, modify, merge, publish, distribute, sublicense, and/or sell copies of the Product, and to permit persons to whom the Product is furnished to do so, subject to the following conditions:

The above copyright notice and this permission notice shall be included in all copies or substantial portions of the Product.

THE PRODUCT IS PROVIDED "AS IS", WITHOUT WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT. IN NO EVENT SHALL THE AUTHORS OR COPYRIGHT HOLDERS BE LIABLE FOR ANY CLAIM, DAMAGES OR OTHER LIABILITY, WHETHER IN AN ACTION OF CONTRACT, TORT OR OTHERWISE, ARISING FROM, OUT OF OR IN CONNECTION WITH THE PRODUCT OR THE USE OR OTHER DEALINGS IN THE PRODUCT.

For the Keyboard Community

You can produce and sell this keyboard design. ForgeMedia (Jeremy Paton) is not liable. Creator attribution is required however, no use of the creator's or 3rd party branding may be utilised in a derivative. This includes logos and brand names.

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A modular bluetooth 40 percent keyboard

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