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Dormouse

An Alix/Prime-E Inspired 40% Mechanical Keyboard

example

example

example

A 3d-printable 40% keyboard, for the handwired mechanical keyboard crowd. It fits on a larger (250mm wide) print bed without having to split the shell or plate.

Keyboard Layout Editor Permalink

Project Structure

/stls - STL files for 3d Printing

/qmk - Firmware folder for QMK

/raw_data - Data from keyboard-layout-editor.com and kbfirmware.com

default.hex - Compiled firmware, for flashing.

Layers

"So, how do you type on this thing?" "Where are the numbers?" "Don't you need arrow keys?"

example To access other keys like numbers, the F row, the arrows, you need to hold down a modifier key to access various layers. The layers I user are Nav (arrow keys, page up, home, end etc.), Num (1-10, +, -, =), Symbol (!, @, %, #, etc.) and Fn (F1-F12, Print Screen).

example The Nav layer turns WASD into the arrow cluster, and also houses the other navigation keys. This key is easy to hit with the left thumb, so it is also used for some of the keys that that were removed from the right side of the board (quotes, semicolon, slashes). It also turns escape into the tilde.

example The Num layer simply houses the numbers, along with the = and - keys.

example The Symbol layer is like the number layer plus shift, so you don't have to create a 3-key combo for those characters. The Symbol layer key doubles as a second space bar. Tap it for a space, hold it down to switch layers.

example The Fn layer gives access to F1-F12, plus some lesser-used keys, like caps lock and print screen. I've also placed the RGB controls on this layer, along with the all-important RESET key for flashing new firmware.

Mouse Keys (Alternate Layout)

example Update: I've added a second keymap with Mouse Keys layer for use in an upcoming project. This is achieved using Mod Tap on the left spacebar, similar to the Symbol layer. Tap for space, hold for mouse. WASD is mouse movement, J/K is left/right click, and Y/H is the scroll wheel. I realize this is not for everyone's taste, so there's a separate firmware (mouse.hex) containing this keymap. I picked button locations that seemed natural for me, but if you would like to customize the mouse buttons, the new /mouse/keymap.c layout is included in the qmk folder... along with the config.h for governing mouse behavior (acceleration, max speed, etc).

https://beta.docs.qmk.fm/using-qmk/advanced-keycodes/feature_mouse_keys

Construction

Printed Parts

  • 1x Plate
  • 1x Shell
  • 1x MCU Tray

Hardware

  • Keycaps
  • 44x Switches (cherry compatable)
  • 44x 1N4148 Diodes
  • 1x Pro Micro
  • 2x 2u Costar Stabilizers (optional)
  • 7x WS2812 RGB Leds (optional)
  • 15x M3 x 8mm Countersunk Machine Screw
  • Wire
  • VHB or other double-stick tape

Tools / Misc

  • 3d Printer + Filament
  • Soldering Iron + Solder
  • Multimeter
  • Wire Cutters / Strippers / Flush Cutters
  • Hex Drivers
  • M3 Tap

Printing Notes

The plate and shell will fit on a 250mm wide print bed, but only just. You will need to turn off any skirt or brim in order to make it fit.

Print at 0.2mm layer height. To create the embossed teacup in the bottom of the shell, use the color changing feature in your slicing software. Print the first layer in black, then change filament color for the remainder of the print. I suggest translucent.

example

Wiring

Rows are wired to pins F4, F5, F6, and F7. Columns are wired to B1, B3, B2, B6, B5, B4, E6, D7, C6, D4, D0, and D1. The RGB LED strip is wired to D3.

example

example

Assembly

Tap appropriate holes in the shell and mcu tray to M3. Insert all switches into plate. Align the MCU tray with Q key/hole in the shell, and stick the Pro Micro down with VHB. Solder rows and columns according to the excellent QMK Hand Wiring Guide. Arrange wires neatly, and attach the mcu and then plate to shell with M3x8mm countersunk screws - use caution to not overtighten and strip the threads. Install keycaps.

Firmware

I use QMK firmware. The default.hex file contains the keymap as described above. There's an included /keyboards folder for customizing your own keymap using QMK, or you can upload the raw_data/kbfirmware.json to kbfirmware.com.

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