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List the consumables we actually need people to source #21

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ajlennon opened this issue Mar 28, 2020 · 70 comments
Open

List the consumables we actually need people to source #21

ajlennon opened this issue Mar 28, 2020 · 70 comments
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production Anything related to making lots of visors

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@ajlennon
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ajlennon commented Mar 28, 2020

This issue is just for what we actually need to source. For discussions on what we may need to source please go to #7, #15

Items we have sufficient stocks of (enough for >20000 visors) are crossed out like this

Q. Where are the best places to get this stuff?

Eye protectors / Visors

3D printing

Laser Cutting

Foam Visors

  • Approx A4 sheets of clear PETG/Polypropylene/PVC/Acetate in 140/180/220/240 micron.
  • 25mm Elastic Strip
  • EVA/Plastizote foam 10/12mm thick with reasonably smooth surfaces eg Gym/Yoga floor mats.
  • 23/13 or 26/6 staples
  • Stick on Velcro 20mm

Useful equipment includes;

  • 18mm Snap Off Knife
  • Heavy Duty Stapler capable of stapling 100 sheets of paper
  • Standard office stapler
  • Round Corner Cutter or 10mm Corner Cutter Pro Punch R10

Cleaning Materials

Packing Materials

  • 26x40cm (ideally ziplock) plastic bags for bagging up 3DVerkstan frames
  • Larger than 40cm (ideally ziplock) plastic bags (the 26x40cm bags above includes the bag handle in that dimension) for the laser-cut frames
  • Larger than A4 (ideally ziplock) plastic bags for the visors
  • Packing boxes (a bit bigger than 40cm)
@ajlennon ajlennon changed the title List the consumables we are going to need for people to source List the consumables we actually need for people source Mar 29, 2020
@ajlennon ajlennon changed the title List the consumables we actually need for people source List the consumables we actually need people to source Mar 29, 2020
@ajlennon ajlennon added the production Anything related to making lots of visors label Mar 29, 2020
@afroleft
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To confirm, does:

PLA = Polylactic acid
PETG = Polyethylene terephthalate

@amcewen
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amcewen commented Mar 29, 2020

@afroleft yes. PLA is the most common 3D printing plastic, so we've a bunch of reels of it in the space already. PETG is less common but also quite widely used. We have printed it in the past on the Ultimakers but don't have any in right now. I have one reel of it, which is 1.75mm diameter and so no good for the Ultimaker 3D printers we have (they use 2.85mm diameter filament). @ajlennon and @MatthewCroughan have some Creality printers (which usually also live in DoES, right now they've got them at home due to the lockdown, but they're available) which take the 1.75mm filament, and I think @MatthewCroughan is seeing how they fare with the PETG.

@afroleft
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Are you able to share the specific thickness and dimensions you’re looking out for?

@ajlennon
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ajlennon commented Mar 29, 2020

Very good point @amcewen - I'd meant to highlight that and it slipped my mind

@afroleft background is there are two standard sizes for filament for 3D printers. The difference is the diameter of the filament. Ultimaker printers (of which DoES has two) and no doubt others take a 2.85mm diameter filament. Creality printers (of which I have two and @MatthewCroughan has one) take a 1.755mm diameter filament. So those two filament sizes are what we need. And how much we need of each type depends on the kinds of printers used, which is bit of a "how long is a piece of string" question unfortunately.

Recapping:

There are two different diameters of filament

  • 2.85mm (e.g. Ultimaker printer models)
  • 1.75mm (e.g. Creality printer models)

I'll update the description at the top

[AMc edit: the Ultimakers are picky about their filament diameter. Lots of "3mm filament" is actually 2.85mm, but some isn't]

@afroleft
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OK, update on the sourcing side of things:

  1. Setup a Simple CRM over in a public Trello board to keep track of prospects https://trello.com/b/Pvix5mtF
  2. @DuncN is going to jump in and help us out here
  3. Linked Astrazeneca with @ajlennon who have a significant amount of the material we need. they have questions so setting up a call
  4. Instead of explain what we are doing again and again, I pulled together a quick post with what's happening big picture (link). @amcewen @ajlennon have used your images—let me know if that is not ok.
  5. Setup a contact form for anyone who can help supply us with materials (link)

@ajlennon
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Thanks so much @afroleft - for the avoidance of doubt during this time you're welcome to make use of anything relating to me and I'll trust your judgement!

Will share your post and contribution link. Great work!

@afroleft
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afroleft commented Mar 29, 2020

|>Edit: Alex - this is quite expensive. See my link at bottom of this comment

30% off PETG here https://www.filamentive.com/

With this code: PPE30

Also: https://www.uofmhealth.org/news/archive/202003/u-m-asks-community-donate-gear-protect-health-care-workers#faceshield

Specifically:

Order of preference for material:

Most preferred: PETG
Second choice: PLA
Third choice: ABA
The ancillary 3D-printed piece at the bottom of the shield is unnecessary.

Edit: Alex this looks a great price. @amcewen ? @JackiePease ?

https://www.amazon.co.uk/BQ-PET-G-Pure-White-1kg/dp/B07VC45RJQ/ref=sr_1_27?dchild=1&keywords=petg+filament&qid=1585518590&sr=8-27

Jackie: that does look like a good price 3dgbire.com selling Fillamentum - admittedly a good make - at £20 for 750g

@ajlennon
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Fantastic - just got off a call with @amcewen and @JackiePease and their advice was same, i.e. preference is for PETG

@amcewen
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amcewen commented Mar 29, 2020

We've been prototyping with 1mm and 1.5mm polypropylene. I've only looked at Kitronik's supplies and they only have 0.5mm and 0.8mm. There'll be other sources, but I think the 0.8mm would be okay (it might be nice to get a sheet of 0.5mm from somewhere to try out, as that'd make them cheaper).

I was checking Kitronik to get a rough idea of pricing - we should get ~40 frames from one sheet, which would make them ~11p each.

@JackiePease
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Placeholder for other items we need (still need to discuss with potential users):

  • cleaning stuff for space e.g. bleach etc.
  • PPE for workers: masks, disposable gloves, hand sanitizer, etc.
  • cleaning stuff for masks, visors e.g. IPA or soap, brushes
  • Packaging: individual sealable plastic bags, size dependent on state of assembly required and visor type, cardboard box to contain multiple visors

@afroleft
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Packaging: individual sealable plastic bags, size dependent on state of assembly required and visor type, cardboard box to contain multiple visors

@JackiePease just checking to clarify if this is a need or a want, can you confirm?

London hospitals are taking PPE off of construction workers and local schools because they are running out or have none in stock.

Also, we should remember hospitals have facilities to sterilise themselves (Link), would be a shame to add to our growing list of headwinds if they are only going to sterilise on collection.

Let me know if I can do anything to help us get to a conclusion here.

@JackiePease
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JackiePease commented Mar 30, 2020 via email

@amcewen
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amcewen commented Mar 31, 2020

@DoESsean Would you be able to find some links to the PETG and PLA filament, and sheets of polyprop mentioned in the top of this issue? Then we can share them with whoever (a couple of suppliers of each, ideally, as we don't know what stocks will be like with everyone scrambling to make PPE) needs to buy stuff for us

@AndyShilladay
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AndyShilladay commented Mar 31, 2020

Hi all - Spoke to David at Amari Plastics in Manchester. Polyprop sheet available including delivery. Please contact him on 0161 785 3560

[Edit: Alex - I put a call in to them - waiting on their response]

@AndyShilladay
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Picked up directly with David Regan who is Manchester City GA Director of Public Health. He was on a video meeting however we are due to talk after 5pm so more news later

@ajlennon
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Thanks @AndyShilladay can somebody take this on or I'll phone David. Thanks!

@amcewen
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amcewen commented Mar 31, 2020

I've ordered 17 sheets of 1100x650x0.8mm polypropylene (in a few colours) from Kitronik which will be here on Thursday. MCQN Ltd (my company) has paid for them so far, and can probably donate it. Figured we should at least get some materials in flow to us.

@drakard
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drakard commented Mar 31, 2020

For what it's worth, I had put this list together for the Fab Lab. https://docs.google.com/spreadsheets/d/1OZGEPXvj_5BbuuHf-y2ql296NIsnBEVW_7pvnAMdNVQ/edit#gid=0 Hope it's of some help.

@Crestar
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Crestar commented Mar 31, 2020

Hi

We can help with the clear PETG requirements if you still require this?

Thanks

Rajiv

@ajlennon
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ajlennon commented Mar 31, 2020

Thanks! We absolutely do @Crestar - can you email us at covid@doesliverpool.com ?

@ajlennon
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ajlennon commented Apr 5, 2020

@DuncN there are some other companies that could help us.

Can somebody tell me the name(s) of the material(s) we are looking for for laser cut band and visor (from @amcewen's email it sounds as though we are going to use one material for both?)

@DuncN
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DuncN commented Apr 5, 2020 via email

@AndyShilladay
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Hi all - just spoke with Astra Signs in manchester. CNC cutting capability for poly prop - 2 machines - 2x3m size beds on each

@AndyShilladay
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Fastsigns in Salford Quays are also willing to support

@tamhamilton
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I was speaking with a chap from Europoint (plastics) & he was talking about the material used to make fizzy drinks bottles (0.3mm printable PET (clear polyprop)).

Is this an option? I thinking of contacting recycling centres tomorrow to find out who takes the recycled plastics.

Should I?

Fizzy drink bottles are PET. This stuff is fine for laser cutting (Numatic spec it for their design). It can be sterilised and is obviously food safe etc (same material as is recommended to the 3D printed parts).

What are you hoping to gain from finding where recycled plastic goes?

@tamhamilton
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How about laser cutting rubber straps from this stuff?
https://www.hindleys.com/laser-rubber-sheets.html

@amcewen
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amcewen commented Apr 6, 2020

@tamhamilton decent idea, although I think latex is a substance the hospitals avoid. The design we're doing most is the laser-cut one which now (and you've reminded me I need to update the summary of this issue, ta! :-) doesn't require any elastic.

@amcewen
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amcewen commented Apr 6, 2020

I've got 60 more sheets of 0.8mm polyprop being sent out to us today. Chasing down further polyprop and PET suppliers for visors - there should be 20 sheets of something polyprop-like (they haven't told us exactly what it is...) en route today too.

@AndyShilladay
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Hi all - is elegoo mars resin a viable print material? I've had an email asking

@tamhamilton
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I've got 60 more sheets of 0.8mm polyprop being sent out to us today. Chasing down further polyprop and PET suppliers for visors - there should be 20 sheets of something polyprop-like (they haven't told us exactly what it is...) en route today too.

http://www.signmaterialsdirect.com

@ajlennon
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ajlennon commented Apr 6, 2020

@tamhamilton I'm trying to centralise all these details here so can you add info on anybody you've contact please?

https://docs.google.com/spreadsheets/d/165ydLAv_HcAsAB7a8fG1qEOGcXx4beffEl95sK_pK_o/edit?usp=sharing

Also if you ping me your number I'll add you to the WhatsApp group where we are organising this

@ajlennon
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ajlennon commented Apr 6, 2020

Hi all - is elegoo mars resin a viable print material? I've had an email asking

Short answer - no - no resin.

@KarlDunkerley
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Note from supplier;

__We have no stock of anything at present, and are witing for 500 mic PET to land week commencing the 20th April.

I can however let you have 500 sheets of this – still at £8.96 per sheet, my boss says he will split a pallet if required.

These are 2050 x 1000mm__

Need an answer on whether/how many to purchase asap.

@KarlDunkerley
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Can also get;

A4 Polypropylene Binding Covers 500micron
£15.90 exc VAT
£19.08 inc VAT
SKU: PP500

IN STOCK

BUY MORE AND SAVE!
Buy 10 boxes for £15.00 (£18.00 incl. VAT) each

@KarlDunkerley
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Also;

A4 Clear PVC Binding Covers 180 micron
£6.45 exc VAT
£7.74 inc VAT
SKU: PVC180CL

IN STOCK

BUY MORE AND SAVE!
Buy 10 boxes for £6.05 (£7.26 incl. VAT) each

@KarlDunkerley
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Plus;

A3 Clear PVC Binding Covers
240 Micron
£15.10 exc VAT
£18.12 inc VAT
As low as: £14.30
IN STOCK

A4 Polypropylene Binding Covers
300 Micron
£11.90 exc VAT
£14.28 inc VAT
As low as: £11.00
IN STOCK

@amcewen
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amcewen commented Apr 7, 2020

I've just ordered 2000 sheets of 1050x750x0.5mm polyprop through Try and Lilly up the road. Don't have an exact ETA yet, as the supplier is running on reduced staff due to covid.

@DuncN
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DuncN commented Apr 7, 2020

@tamhamilton I'm trying to centralise all these details here so can you add info on anybody you've contact please?

https://docs.google.com/spreadsheets/d/165ydLAv_HcAsAB7a8fG1qEOGcXx4beffEl95sK_pK_o/edit?usp=sharing

Also if you ping me your number I'll add you to the WhatsApp group where we are organising this

Aha! found it!
Mind if I merge the stocklist googlesheet this supplier sheet @ajlennon? So that we have suppliers & orders in one place. I'll leave a link in other spreadsheet to this

@KarlDunkerley
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KarlDunkerley commented Apr 7, 2020 via email

@ajlennon
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ajlennon commented Apr 7, 2020

Mind if I merge the stocklist googlesheet this supplier sheet @ajlennon? So that we have suppliers & orders in one place. I'll leave a link in other spreadsheet to this

Go for it @DuncN !

@amcewen
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amcewen commented Apr 9, 2020

I don't have access to the supplier spreadsheet (if that's where we're tracking deliveries) but Dave Connor just dropped off 3000 A3 140 micron clear plastic sheets, which will give us enough for 6000 visors.

@ajlennon
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ajlennon commented Apr 9, 2020

@amcewen request access - I'm not sure why it started doing this but as we have orders on there too (which need to be split out seperately) I've not made it open access.

@amcewen
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amcewen commented Apr 10, 2020

I've updated the description to add some details on packing materials that we should get for better deliveries. (I've also crossed out the things we've got lots of, to try to make things a bit clearer).

@plastictactics, @JackiePease says you've got a heat sealing machine - would that let us do a better job than ziplock bags?

ASC Direct don't have particularly good box options, but do have some plastic bags that might work?

If someone can find a few prices/options, then we can make a choice and get some ordered.

@plastictactics
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plastictactics commented Apr 10, 2020 via email

@MatthewCroughan
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We need more IPA. We are running out. Irene has brought some on her own, though I thought I'd note it here.

@amcewen
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amcewen commented Apr 18, 2020

I've ordered 30x J/6W padded envelopes for our smaller orders (<100 visors) and 30 430mm x 355mm x 145mm cardboard boxes which should hold anything up to ~500 visors.

They should be arriving on Monday

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