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John Holton (hojo)
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[ADD] MRP: Three-step manufacturing
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content/applications/inventory_and_mrp/manufacturing/management.rst

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management/configure_manufacturing_product
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management/split_merge
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management/work_order_dependencies
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management/three_step_manufacturing
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========================
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Three-step manufacturing
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========================
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.. |BOM| replace:: :abbr:`BoM (Bill of Materials)`
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Odoo *Manufacturing* allows users to manufacture products using one, two, or three steps. When using
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three-step manufacturing, Odoo creates a pick components transfer, a manufacturing order, and a
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store finished product transfer.
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.. tip::
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The number of steps used in manufacturing is set at the warehouse level, allowing for each
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warehouse to use a different number of steps. To change the number of steps used for a specific
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warehouse, begin by navigating to :menuselection:`Inventory --> Configuration --> Warehouses`,
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then select a warehouse from the :guilabel:`Warehouses` screen.
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On the :guilabel:`Warehouse Configuration` tab, find the :guilabel:`Manufacture` radio input field
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and select one of the three options: :guilabel:`Manufacture (1 step)`, :guilabel:`Pick components
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and then manufacture (2 steps)`, or :guilabel:`Pick components, manufacture and then store
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products (3 steps)`.
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.. image:: three_step_manufacturing/manufacturing-type.png
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:align: center
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:alt: The Manufacture radio input field on a warehouse configuration page.
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.. important::
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Products must be properly configured before they can be manufactured in Odoo. For details on how
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to do so, see the documentation on how to :ref:`configure a product for manufacturing
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<manufacturing/management/configure-manufacturing-product>`.
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Create manufacturing order
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==========================
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To manufacture a product in Odoo *Manufacturing*, begin by navigating to
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:menuselection:`Manufacturing --> Operations --> Manufacturing Orders`, then click :guilabel:`New`
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to create a new manufacturing order.
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On the new manufacturing order, select the product to be produced from the :guilabel:`Product`
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drop-down menu. The :guilabel:`Bill of Material` field auto-populates with the associated Bill of
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Materials (BoM).
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If a product has more than one |BOM| configured for it, the specific |BOM| can be selected in the
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:guilabel:`Bill of Material` field, and the :guilabel:`Product` field auto-populates with the
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associated product.
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After a |BOM| has been selected, the :guilabel:`Components` and :guilabel:`Work Orders` tabs
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auto-populate with the components and operations specified on the |BOM|. If additional components or
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operations are required for the manufacturing order being configured, add them to the
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:guilabel:`Components` and :guilabel:`Work Orders` tabs by clicking :guilabel:`Add a line`.
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Finally, click :guilabel:`Confirm` to confirm the manufacturing order.
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Process pick components transfer
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================================
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After confirming a three-step manufacturing order, a :guilabel:`Transfers` smart button appears at
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the top of the page. Click it to be taken to the :guilabel:`Transfers` page for the manufacturing
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order. The page will list two transfers: *WH/PC/XXXXX* (the pick components transfer), and
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*WH/SFP/XXXXX* (the store finished products transfer).
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.. image:: three_step_manufacturing/transfers-smart-button.png
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:align: center
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:alt: The Transfers smart button on a manufacturing order.
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Select :guilabel:`WH/PC/XXXXX` to open the pick components transfer for the manufacturing order.
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This transfer is used to track the movement of components from the locations where they are stored
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to the location where they are used to manufacture the product.
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After transferring the components out of their storage location, click :guilabel:`Validate` at the
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top of the transfer, followed by :guilabel:`Apply` on the :guilabel:`Immediate Transfer?` pop-up
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window that appears. Doing so moves the transfer to the :guilabel:`Done` stage and updates inventory
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counts to reflect the quantity of components transferred.
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Finally, return to the manufacturing order by clicking the :guilabel:`WH/MO/XXXXX` bread crumb at
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the top of the page.
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.. image:: three_step_manufacturing/mo-bread-crumb.png
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:align: center
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:alt: The manufacturing order bread crumb on a pick components transfer.
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Process manufacturing order
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===========================
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A manufacturing order is processed by completing all of the work orders listed under its
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:guilabel:`Work Orders` tab. This can be done on the manufacturing order itself, or from the work
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order tablet view.
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Basic workflow
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--------------
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To complete work orders from the manufacturing order itself, begin by navigating to
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:menuselection:`Manufacturing --> Operations --> Manufacturing Orders`, then select a manufacturing
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order.
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On the manufacturing order page, select the :guilabel:`Work Orders` tab. Once work begins on the
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first operation that needs to be completed, click the :guilabel:`Start` button for that operation.
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Odoo *Manufacturing* then starts a timer that keeps track of how long the operation takes to
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complete.
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.. image:: three_step_manufacturing/start-button.png
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:align: center
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:alt: The Start button for an operation on a manufacturing order.
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When the operation is completed, click the :guilabel:`Done` button for that operation. Repeat the
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same process for each operation listed on the :guilabel:`Work Orders` tab.
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.. image:: three_step_manufacturing/done-button.png
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:align: center
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:alt: The Done button for an operation on a manufacturing order.
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After completing all of the operations, click :guilabel:`Produce All` at the top of the screen to
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mark the manufacturing order as :guilabel:`Done` and register the manufactured product(s) into
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inventory.
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.. image:: three_step_manufacturing/produce-all.png
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:align: center
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:alt: The Produce All button on a manufacturing order.
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Tablet view workflow
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--------------------
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To complete the work orders for a manufacturing order using the tablet view, begin by navigating to
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:menuselection:`Manufacturing --> Operations --> Manufacturing Orders`, then select a manufacturing
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order.
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Next, click on the :guilabel:`Work Orders` tab, then select the :guilabel:`tablet view` button on
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the line of the first operation that will be processed. This opens the tablet view.
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.. image:: three_step_manufacturing/tablet-view-button.png
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:align: center
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:alt: The tablet view button for a work order on a manufacturing order.
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After opening the tablet view, Odoo *Manufacturing* automatically starts a timer to keep track of
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how long the operation takes to complete. After completing the operation, click the :guilabel:`Mark
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as Done` button in the top right of the tablet view.
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.. image:: three_step_manufacturing/mark-as-done.png
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:align: center
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:alt: The Mark as Done button in the manufacturing tablet view.
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Clicking :guilabel:`Mark as Done` while there is at least one more operation left to complete will
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open a page that lists the next operation. Click on that operation to open it in the tablet view.
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Once the final operation for the manufacturing order has been reached, a :guilabel:`Mark as Done and
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Close MO` button will appear on the tablet view in addition to the :guilabel:`Mark as Done` button.
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Click :guilabel:`Mark as Done and Close MO` to mark the manufacturing order as :guilabel:`Done` and
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register the manufactured product(s) into inventory.
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.. image:: three_step_manufacturing/done-and-close.png
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:align: center
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:alt: The Mark as Done and Close MO button in the manufacturing tablet view.
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It is also possible to complete the final operation while keeping the manufacturing order open, by
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clicking :guilabel:`Mark as Done`. In this case, the manufacturing order can be closed at a later
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time by clicking the :guilabel:`Produce All` button on the order.
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Process finished product transfer
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=================================
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After completing the manufacturing order, return to the order's :guilabel:`Transfers` page by
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clicking the :guilabel:`Transfers` button at the top of the order. This time, select
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:guilabel:`WH/SFP/XXXXX` to open the store finished products transfer. This transfer is used to
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track the movement of finished products from the location where they were manufactured to the
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location where they are stored.
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After transferring the finished products to their storage location, click :guilabel:`Validate` at
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the top of the transfer, followed by :guilabel:`Apply` on the :guilabel:`Immediate Transfer?` pop-up
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window that appears. Doing so moves the transfer to the :guilabel:`Done` stage and updates inventory
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counts to reflect the quantity of finished products transferred.
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