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Casting Toolbox V2.0.0

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@thezhazhe thezhazhe released this 27 Oct 14:49
v2.0.0
3d913cd

Casting Toolbox v2.0.0

A lightweight, practical, open-source toolkit for casting process engineering.
轻量、实用、开源的铸造工艺工程工具箱 —— 完全离线 · 免费 · MIT。

V2.0.0 release (previous: v1.1.0). V2.0.0 正式版（上一版 v1.1.0）。

English

Highlights

  • V2.0 process design workbench — STL import → analysis conditions → process parameters → results, with a fixed-viewport desktop workbench, save/analyze separation, consistent result/report facts, 3D hotspot-list linkage, and desktop/mobile layouts.
  • Riser design — riser size is solved directly from the target modulus Mr = 1.2 × Mc; the old whole-casting volume model is retained only as a reference diagnostic. Formal exothermic/insulating riser options, neck reference bands, rectangular/trapezoid runner sections and feeding-distance guidance are available.
  • Gating and process tools — ratio presets (including the Campbell 1:1:4 recommendation), Dietert/Osann gating calculations, ingate direction derived from the real connection face, vertical molding line and Campbell calculators.
  • WebGL reliability — initialization-failure recovery, safe retry/replace-STL paths, explicit renderer/controls/animation cleanup, and protection for ArrowHelper's shared geometry.
  • UI and i18n — lazy-loaded 3D modules, trimmed homepage/product information, light/dark viewport themes, Chinese/English core UI, and responsive layouts.
  • Unchanged scope: 15 calculators, 172 traceable knowledge cards, and the trial Process Inspection Center.

Downloads

File Platform Notes
CastingToolbox-v2.0.0-win64.zip Windows x64 Portable — unzip anywhere and run CastingToolbox.exe; no installation or admin rights. Your browser opens automatically.

SHA-256: f7d75da0bdb2f2508f8ee33b763c54ae34d7f023bed5c6a56a9f01c5efa3d32b (36,004,036 bytes)

No Android APK in this release. 本次未提供 Android APK。

Known limitations / test baselines

  • The full Node suite is 918 passed / 1 failed; the remaining failure is the historical phase24 T5 baseline (ALHR4510 hotspot count 5→2). It is documented and not silently marked as passed.
  • Historical UI baselines remain: browser_stl_p22 marker-radius scale check and browser_inspection ⑩⑥ old D/H baseline.
  • scripts/design_center_test.mjs (old selector flow) times out; newer S5/S31/DC_R3/DC715 browser tests cover the current Design Center.
  • The Windows EXE is unsigned; SmartScreen/antivirus prompts are possible. No installer is provided (portable form).
  • Automated WebGL checks run in headless Edge with software rendering. No real hardware-GPU validation, manual screen-by-screen review, or exhaustive SmartScreen validation was performed.
  • Some results are empirical engineering references (yield ranges, feeding efficiencies, neck coefficients); final process decisions require engineering verification and plant data.

Source

中文

本版亮点

  • V2.0 工艺设计工作台：STL 导入 → 分析条件 → 工艺参数 → 结果，固定视口工程工作台、保存/分析分离、结果与报告共用事实、三维热结列表联动，以及桌面/手机布局。
  • 冒口设计：按目标模数 Mr = 1.2 × Mc 直接反求冒口尺寸；旧整件体积模型仅保留为参考诊断。新增正式发热/保温冒口选项、冒口颈参考区间、矩形/梯形横浇道截面与补缩距离提示。
  • 浇注与工艺工具：比例预设（含坎贝勒推荐 1:1:4）、Dietert/Osann 浇注计算、内浇口方向由真实连接面决定、垂直造型线与 Campbell 速算。
  • WebGL 可靠性：初始化失败恢复、重试/更换 STL 路径、renderer/controls/动画循环的显式清理，以及 ArrowHelper 共享 geometry 保护。
  • 界面与中英文：三维模块按需加载、首页产品信息精简、明暗视口主题、核心界面中英双语、手机适配。
  • 与上一版相同的范围：15 个计算器、172 条可追溯知识卡片、试用中的工艺检测中心。

下载

文件 平台 说明
CastingToolbox-v2.0.0-win64.zip Windows x64 便携版 —— 解压到任意目录，双击 CastingToolbox.exe 即用；免安装、免管理员权限，浏览器自动打开

SHA-256：f7d75da0bdb2f2508f8ee33b763c54ae34d7f023bed5c6a56a9f01c5efa3d32b（36,004,036 字节）

本次未提供 Android APK。

已知限制 / 测试基线

  • 全量 Node：918 通过 / 1 失败；唯一失败是历史 phase24 T5 基线（ALHR4510 热结数 5→2），已记录，不冒充全绿。
  • 历史 UI 基线仍存在：browser_stl_p22 marker 半径尺度检查、browser_inspection ⑩⑥ 旧 D/H 基线。
  • scripts/design_center_test.mjs（旧选择器流程）超时；当前设计中心由 S5/S31/DC_R3/DC715 浏览器测试覆盖。
  • Windows EXE 未签名，可能出现 SmartScreen/杀毒提示；不提供安装器（便携版）。
  • 自动化 WebGL 检查运行在无头 Edge 软件渲染下；未做真实硬件 GPU、人工逐屏验收或 SmartScreen 全面验证。
  • 部分结果是工程经验参考值（出品率区间、补缩效率、冒口颈系数等）；最终工艺决定必须经工程校核，本厂实测数据优先。

源码

Author / 作者：感谢每一天的生活 · 320451242@QQ.COM · THEZHAZHE@gmail.com
WeChat official account / 微信公众号：铸造工具箱
License / 许可：MIT

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Casting Toolbox v1.1.0 · 工艺检测中心 + 内浇口连接面定向 + 坎贝勒推荐预设

Casting Toolbox v1.1.0 · 工艺检测中心 + 内浇口连接面定向 + 坎贝勒推荐预设

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@thezhazhe thezhazhe released this 29 Sep 22:37
v1.1.0
8c883f3

Casting Toolbox v1.1.0

A lightweight, practical, open-source toolkit for casting process engineering.
轻量、实用、开源的铸造工艺工程工具箱 —— 完全离线 · 免费 · MIT。

Second release (previous: v1.0.0). 第二个发布版本（上一版 v1.0.0）。

English

Highlights

  • Process Inspection Center (new) — check a process design that is already done, in two tabs:
    • Riser check — import a casting + its risers, get the hotspot-to-riser modulus ratio (pass threshold 1.2).
    • Gating system check — import sprue / runner / ingate STLs, and the tool counts the actual bodies,
      measures each cross-section, sums them and reports the real area ratio.
    • Marked trial. No real production gating-system STL has been validated against it yet.
  • Ingate feed direction now comes from the real connection face (new) — instead of guessing from the
    longest axis. It finds the continuous near-contact triangle region between the ingate and the casting
    (or runner), and uses its normal as the feed direction. A short-wide ingate 20×5×12 that used to be
    measured as 60 mm² is now correctly 100 mm². When no reliable connection can be found it says so and
    falls back — it does not guess.
  • Campbell recommended gating ratio preset (new) — S sprue : S runner : S ingate = 1 : 1 : 4,
    added alongside the existing six ratios in the gating system designer.
  • Lower-left corner — version, author, e-mail, QQ group, and now the WeChat official account.
  • Unchanged from v1.0.0: bilingual core UI, 15 calculators, 172 traceable knowledge cards, STL Process Design Center.

Reliability

Some results are empirical engineering references (yield ranges, feeding efficiencies, neck coefficients) — they are labelled as such in the UI.
STL wall-thickness and hotspot detection are mesh-sampling based and have real limits for thin features and very large models; the tool reports this instead of hiding it.
Final process decisions require engineering verification, and your plant's measured data should always override the built-in reference values.
Provided "as is" — see the in-app About dialog and the README.

Downloads

File Platform Notes
CastingToolbox-v1.1.0-win64.zip Windows x64 Portable — unzip anywhere and run CastingToolbox.exe; no installation, no admin rights. Your browser opens automatically.

No Android APK in this release. 本次未提供 Android APK。

Notes

  • Everything runs locally. No network, no account, no data upload.
  • Large test fixtures (~2.2 GB of generated meshes) and the author's proprietary part models are not in the repository; affected tests skip automatically — see tests/FIXTURES.md.

中文

本版亮点

  • 工艺检测中心（新增）：对已经做完的工艺设计做检查，两个页签：
    • 冒口检测 —— 导入铸件 + 冒口，给出热结与冒口的模数比（判据 ≥1.2）。
    • 浇注系统检测 —— 导入直浇道 / 横浇道 / 内浇口 STL，按真实连通分量数实体、逐个量截面、
      求和后给出真实面积比例。
    • 标注为试用中。目前尚未经过真实生产浇注系统 STL 验证。
  • 内浇口进给方向改由真实连接面决定（新增）：不再靠"最长主轴"猜。程序会找出内浇口与铸件
    （其次横浇道）之间连续近接的三角面区域，以该区域法向作为进给方向。短宽内浇口 20×5×12
    过去按主轴算成 60 mm²，现在正确给出 100 mm²。认不出连接关系时会明确说明并退回，不会硬猜。
  • 新增「坎贝勒推荐」浇注比例预设：S直 : S横 : S内 = 1 : 1 : 4，与既有 6 档比例并列。
  • 左下角信息区：版本、作者、邮箱、QQ 群之外，新增微信公众号。
  • 与 v1.0.0 相同：核心界面中英双语、15 个计算器、172 条可追溯知识卡片、STL 铸造工艺设计中心。

可靠性说明

部分结果是工程经验参考值（出品率区间、补缩效率、冒口颈系数等），界面上已按"工程参考"标注；
STL 的壁厚与热结检测基于网格采样，薄特征与大模型存在真实局限 —— 工具会如实报告而不是掩盖。
最终工艺决定必须经工程校核，本厂实测数据永远优先于软件内置参考值。
按"现状"提供，详见应用内「关于」与 README。

下载

文件 平台 说明
CastingToolbox-v1.1.0-win64.zip Windows x64 便携版 —— 解压到任意目录，双击 CastingToolbox.exe 即用；免安装、免管理员权限，浏览器自动打开

本次未提供 Android APK。

说明

  • 全部本地运行：不联网、不注册、不上传任何数据。
  • 大件测试夹具（约 2.2GB 程序生成模型）与作者真实产品模型不在仓库内，相关测试会自动跳过，见 tests/FIXTURES.md。

Author / 作者：感谢每一天的生活 · 320451242@QQ.COM · THEZHAZHE@gmail.com
WeChat official account / 微信公众号：铸造工具箱
License / 许可：MIT

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Casting Toolbox v1.0.0 · 中英双语 + STL 工艺设计中心

Casting Toolbox v1.0.0 · 中英双语 + STL 工艺设计中心

Choose a tag to compare

View all tags
@thezhazhe thezhazhe released this 10 Sep 19:03
v1.0.0
5284456

Casting Toolbox v1.0.0

A lightweight, practical, open-source toolkit for casting process engineering.
轻量、实用、开源的铸造工艺工程工具箱 —— 完全离线 · 免费 · MIT。

First formal release (previous public release: v0.16).
首个正式发布版本（上次公开发布为 v0.16）。

English

Highlights

  • STL Process Design Center — import a casting and walk the whole process chain:
    geometry analysis → casting processability → riser design → gating system design → yield / shrinkage / machining allowance.
    3D view with hotspot markers linked both ways to the hotspot list.
  • Bilingual core UI (English / 中文) — switch in the top-right corner, remembered locally,
    and switching never changes your parameters, results or data sources.
  • 15 calculators — gating (Dietert + Osann), riser design (modulus iteration), casting yield,
    linear shrinkage, machining allowance, dimensional tolerance (GB/T 42124.3-2025),
    chill sizing, charge makeup, shakeout time, 3D sand mold clearance, castability,
    defect finder, Campbell quick-calc, vertical molding line (DISA) and casting principles.
  • 172 traceable knowledge cards — each with its source (book / chapter) and a confidence level.

Reliability

Some results are empirical engineering references (yield ranges, feeding efficiencies, neck coefficients) — they are labelled as such in the UI.
STL wall-thickness and hotspot detection are mesh-sampling based and have real limits for thin features and very large models; the tool reports this instead of hiding it.
Final process decisions require engineering verification, and your plant's measured data should always override the built-in reference values.
Provided "as is" — see the in-app About dialog and the README.

Downloads

File Platform Notes
CastingToolbox-v1.0.0-win64.zip Windows x64 Portable — unzip anywhere and run CastingToolbox.exe; no installation, no admin rights. Your browser opens automatically.
CastingToolbox-v1.0.0.apk Android Sideload install (allow unknown sources). Fully offline; reports save to your Downloads folder.

Notes

  • Everything runs locally. No network, no account, no data upload.
  • Android: the APK is signed and statically verified, but real-device acceptance (install, launch, STL file picking) has not been performed by the author — please report anything that misbehaves.
  • Large test fixtures (~2.2 GB of generated meshes) and the author's proprietary part models are not in the repository; affected tests skip automatically — see tests/FIXTURES.md.

中文

本版亮点

  • STL 铸造工艺设计中心：导入铸件 → 几何分析 → 铸件结构工艺性 → 冒口设计 → 浇注系统设计 → 出品率 / 线收缩率 / 加工余量。
    3D 视图里热结有标记，与热结列表双向联动。
  • 核心界面中英双语：右上角切换、本机记忆；切换语言不会改变你的参数、结果或来源标注。
  • 15 个计算器：浇注系统（Dietert + 奥赞）、冒口设计（模数迭代）、出品率、线收缩率、加工余量、
    尺寸公差（GB/T 42124.3-2025）、冷铁、熔炼加料、开箱时间、3D 砂型吃砂量、结构工艺性、
    缺陷查找、Campbell 速算、垂直造型线（DISA）、铸造原则。
  • 172 条可追溯知识卡片：每条保留出处（书/章）与置信度。

可靠性说明

部分结果是工程经验参考值（出品率区间、补缩效率、冒口颈系数等），界面上已按"工程参考"标注；
STL 的壁厚与热结检测基于网格采样，薄特征与大模型存在真实局限 —— 工具会如实报告而不是掩盖。
最终工艺决定必须经工程校核，本厂实测数据永远优先于软件内置参考值。
按"现状"提供，详见应用内「关于」与 README。

下载

文件 平台 说明
CastingToolbox-v1.0.0-win64.zip Windows x64 便携版 —— 解压到任意目录，双击 CastingToolbox.exe 即用；免安装、免管理员权限，浏览器自动打开
CastingToolbox-v1.0.0.apk Android 侧载安装（允许未知来源）；完全离线，报告保存到「下载」目录

说明

  • 全部本地运行：不联网、不注册、不上传任何数据。
  • Android：APK 已签名并做过静态验证，但作者未做真机验收（安装、启动、STL 文件选择）——发现问题欢迎反馈。
  • 大件测试夹具（约 2.2GB 程序生成模型）与作者真实产品模型不在仓库内，相关测试会自动跳过，见 tests/FIXTURES.md。

Author / 作者：感谢每一天的生活 · 320451242@QQ.COM · THEZHAZHE@gmail.com
License / 许可：MIT

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