Industrial Pump Test Factory

A C# console application that simulates industrial pump testing scenarios. The application takes command-line parameters to specify the pump type and operation, then runs a series of dummy tests to simulate real-world industrial pump testing.

Features

• Multiple Pump Types: Supports pumps, compressors, and valves
• Various Operations: Open, close, start, stop, and comprehensive test operations
• Realistic Test Simulation: Includes pressure, flow rate, temperature, vibration, and seal integrity tests
• Operation-Specific Tests: Additional tests based on the requested operation
• Detailed Reporting: Comprehensive test results with pass/fail status and recommendations
• Console-Based: No APIs or endpoints - pure console application

Usage

dotnet run <pump_type> <operation>

Examples

# Test opening a pump
dotnet run pump opened

# Test starting a compressor
dotnet run compressor start

# Run comprehensive tests on a valve
dotnet run valve test

# Test closing a pump
dotnet run pump close

Available Parameters

Pump Types:

• pump - Centrifugal Pump
• compressor - Rotary Compressor
• valve - Ball Valve

Operations:

• opened - Test opening operation
• close - Test closing operation
• start - Test startup operation
• stop - Test shutdown operation
• test - Run comprehensive test suite

Test Types

The application runs various tests depending on the pump type and operation:

Base Tests (All Operations)

• Pressure Test: Measures operating pressure
• Flow Rate Test: Measures fluid flow rate
• Temperature Test: Monitors operating temperature
• Vibration Test: Detects mechanical vibrations
• Seal Integrity Test: Checks for leaks

Operation-Specific Tests

Opened Operation:

• Opening Time Test
• Full Open Position Test

Close Operation:

• Closing Time Test
• Leak Test (Closed)

Start Operation:

• Startup Time Test
• Motor Current Test

Stop Operation:

• Shutdown Time Test
• Coast Down Test

Test Operation:

• Efficiency Test
• Power Consumption Test
• Noise Level Test

Sample Output

=== Industrial Pump Test Factory ===

Initializing pump for operation: open

📋 Running tests for Centrifugal Pump - Open operation
⚙️  Max Pressure: 150 PSI | Max Flow: 500 GPM | Max Temp: 180°F

🔧 Running Pressure Test... ✅ PASSED
   📝 Within normal range (< 150 PSI)
🔧 Running Flow Rate Test... ✅ PASSED
   📝 Flow rate nominal
🔧 Running Temperature Test... ❌ FAILED
   📝 Temperature exceeds safe limits!
🔧 Running Vibration Test... ✅ PASSED
   📝 Vibration within acceptable limits
🔧 Running Seal Integrity Test... ✅ PASSED
   📝 Seal integrity excellent
🔧 Running Opening Time Test... ✅ PASSED
🔧 Running Full Open Position Test... ✅ PASSED

============================================================
🔍 TEST SUMMARY REPORT
============================================================
📊 Total Tests: 7
✅ Passed: 6
❌ Failed: 1
📈 Pass Rate: 85.7%

📋 DETAILED RESULTS:
------------------------------------------------------------
✅ Pressure Test          |    89.23 PSI      | PASSED
✅ Flow Rate Test         |   342.18 GPM      | PASSED
❌ Temperature Test       |   198.45 °F       | FAILED
✅ Vibration Test         |     3.21 mm/s     | PASSED
✅ Seal Integrity Test    |    97.84 %        | PASSED
✅ Opening Time Test      |    45.67 seconds  | PASSED
✅ Full Open Position Test|    89.23 %        | PASSED
------------------------------------------------------------
⚠️  WARNING: Some tests failed. Equipment may require maintenance.
⏱️  Total test duration: 6247ms

Building and Running

Native .NET

1. Prerequisites: .NET 8.0 SDK
2. Build: dotnet build
3. Run: dotnet run <pump_type> <operation>

Docker

1. Prerequisites: Docker installed
2. Build and Run: ./docker-build-and-run.sh
3. Manual Docker Commands:

   # Build the image
   docker build -t pump-test-factory .
   
   # Run examples
   docker run --rm pump-test-factory pump opened
   docker run --rm pump-test-factory compressor start
   docker run --rm pump-test-factory valve test

Docker Compose

# Build and run with default command (pump opened)
docker-compose up

# Run with custom parameters
docker-compose run pump-test-factory compressor start
docker-compose run pump-test-factory valve test

Project Structure

PumpTestFactory/
├── Models/
│   └── PumpModels.cs          # Data models and enums
├── Services/
│   └── PumpTestRunner.cs      # Main test execution logic
├── Program.cs                 # Entry point and command-line handling
├── PumpTestFactory.csproj     # Project configuration
└── README.md                  # This file

Technical Details

• Framework: .NET 8.0
• Language: C# 12
• Architecture: Console application with service layer
• Testing: Simulated with randomized results and realistic failure rates
• No External Dependencies: Pure .NET implementation

The application simulates realistic industrial testing scenarios with:

• 85% average pass rate for tests
• Realistic value ranges for different pump types
• Operation-specific test variations
• Detailed failure analysis and recommendations