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🤖 AI-Assisted CAD Assembly System

Intelligent Multi-Part CAD Assembly using Geometry + Natural Language

🧠 Project Overview

This project is an AI-assisted CAD automation system that can automatically assemble multiple mechanical components from STEP files using:

Geometric feature detection (holes, shafts, planes) Transformation mathematics (rotation + translation) Natural language instructions (e.g., "insert shaft into bore", "place hopper on top of frame")

Unlike traditional CAD tools like SolidWorks or Fusion 360, where assembly is manual, this system automates the entire process.

🎯 Key Capabilities 🔹 Geometry Understanding Detects: Cylinders (shaft / hole) Planes (flat surfaces) Bounding boxes Extracts: Axis direction Diameter Position (center) Surface area 🔹 Intelligent Assembly Engine

Supports:

✅ Shaft → Hole insertion ✅ Axis alignment (rotation using vector math) ✅ Translation with depth offset ✅ Multi-part sequential assembly ✅ Assembly hierarchy (parent-child relationships)

🔹 Natural Language Driven Assembly

Example prompts:

insert shaft into bore place support frame on top of table frame mount bearing beside shaft

🔹 Export & Visualization Export formats: STEP STL IGES 3D Viewer: Powered by OpenCascade via pythonOCC Integrated PyQt viewer

🛠️ Tech Stack Python 3.11 (Conda Environment) pythonOCC 7.7.1 (OpenCascade CAD Kernel) Tkinter (GUI) PyQt5 (3D Viewer) NumPy (Vector Math) Claude API (Optional AI Prompt Engine)

⚙️ Core Assembly Algorithm Pipeline: STEP Files ↓ Geometry Analysis ↓ Feature Detection (holes, shafts, planes) ↓ Prompt Parsing (NLP → operations) ↓ Rotation (axis alignment) ↓ Translation (positioning) ↓ Assembly Hierarchy Execution ↓ Export + Visualization

🧪 Real-World Test Case 🔧 Shredder Machine Assembly

This system is tested on a multi-part industrial shredder assembly including: (Still in testing phase currently)

Table Frame Support Frame Hexagonal Shaft Bearings Bearing Covers Blades + Spacers Fixed Blade Upper Hopper Lower Hopper

Total: 11+ complex mechanical parts

Steps to run:

Upload STEP files Enter assembly instructions (optional) Run assembly View result in 3D Export assembled model

💡 Why This Project Matters

This project sits at the intersection of:

Mechanical Engineering CAD Automation AI / NLP Computational Geometry

It aims to solve a real industry problem:

👉 Reducing manual CAD assembly effort

🚀 Future Vision (Industry-Level Goals) Full constraint-based assembly system (like CAD mates) ML-based feature recognition Plugin for CAD tools (Fusion / SolidWorks) Real-time assembly suggestions Complete multi-part automation

👨‍💻 Author

Aditya Dalvi SY Engineering Student VIT Pune

⭐ Status

🚧 Advanced Prototype → Moving toward Industry-Level System

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