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Why We Use Spring Tactors

Bobby Bonestell edited this page Aug 1, 2026 · 5 revisions

Why We Use Spring Tactors

The Problem with Conventional Designs

In conventional vibrating glove designs, the vibration motor (buzzer) is typically mounted directly against the finger, separated only by a thin layer of glove material. While simple, this approach has limitations:

  • The vibration sensation can feel weak or diffuse
  • Much of the vibration energy is absorbed by the mounting rather than transmitted to the skin
  • Direct mounting can cause discomfort during extended use

The Spring Tactor Solution

BlueBuzzah uses a spring-mounted tactor design that significantly improves vibration transmission to the fingertip:

How It Works

  1. The buzzer (LRA) is mounted inside a 3D-printed housing
  2. A small spring connects the buzzer to a contact pad
  3. The contact pad presses against the fingertip through a hole in the glove
  4. When the buzzer vibrates, the spring amplifies and focuses the vibration onto the contact point

Benefits

  • Stronger perceived vibration at lower power levels
  • More focused sensation at the fingertip
  • Reduced motor wear due to efficient energy transfer
  • Adjustable pressure based on glove fit

Tactor Components

Each tactor assembly consists of:

Component Description
LRA Buzzer Linear Resonant Actuator
Spring Small compression spring
Housing 3D-printed tactor body
Contact Pad Surface that touches the fingertip
Wiring Connection to the PCB

Every glove uses five of these tactor assemblies, one per finger — index, middle, ring, pinky, and thumb.

Design Considerations

The spring tactor design was developed through extensive testing to optimize:

  • Spring tension for comfortable but effective contact
  • Housing geometry for reliable assembly
  • Contact pad size for focused vibration
  • Wire routing to prevent fatigue failures

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