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LiPo Wire Preparation
Nick edited this page Jun 3, 2026
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Here's a quick tutorial on how to convert a lipo with flying leads to one with a connector without needing an expensive crimping tool. We're gonna do a "Western Union splice" and cover it with heatshrink.
Battery: LP103048JU+PCM+2 WIRES 70MM
Pre-crimped wire: ASSHSSH28K152
Connector: SHR-02V-S-B
Heatshrink: V2-1.5-0-SP-SM
- Take the pre-crimped wire I posted above and cut it in half. Trim back a bit further if you don't want the wires super long.
- Strip back the insulation on the non-crimped ends a bit less than a half inch. You want it to be shorter than the heatshrink length, use that as a length guide.
- Twist the bare wires if there are stray strands.
- Remove the plastic sheathe from one of the leads, and strip the insulation back the same length. Leave the other lead covered with the plastic sheathe.
- Perform the Western Union splice:
- Apply a bit of flux to the splice, and apply solder to make a solid connection.
- Slide a piece of heatshrink over the crimped end of the wire to cover the splice, and apply heat to... shrink the heatshrink.
- Repeat with the other battery lead.
- Place the crimped ends into the JST connector - DOUBLE CHECK FOR POLARITY!
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