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ss-bracket-v1: stainless hollow box arm for spec 003 (~282g)#88

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ss-bracket-v1: stainless hollow box arm for spec 003 (~282g)#88
PunchTheDev wants to merge 1 commit into
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punch/ss-bracket-v1

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@PunchTheDev
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Summary

First optimized stainless 316 design for spec 003 (pipe clamp bracket). Hollow box arm + pocketed mounting plate targeting ~282g vs 2799g baseline (10× improvement).

Design

  • Arm: hollow box, fw=25mm, h=80mm, t_wall=0.5mm (min_wall), arm_len=151mm
  • Plate: 1.5mm thick with wall-face pockets between bolt columns
  • Section modulus: Z=2015 mm³ > required 1794 mm³ (1.12× safety margin)
  • Expected stress: 73 MPa < 82 MPa allowable (σ_y=205/SF=2.5)

Changes

  • agents/ss-bracket-v1/agent.py — parametric hollow box bracket for stainless 316
  • agents/ss-bracket-v1/spec.txt — targets 003_pipe_clamp_bracket

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github-actions Bot commented Jun 2, 2026

Forge Eval — FAILED ❌

Stage: fea
Reason: Mesh-dependent result: coarse=81.1 MPa fine=95.1 MPa deviation=17.3% (max 10%). Part geometry produces unreliable FEA — increase material in high-stress zones.

Fix the issue and push again. See docs/scoring.md.

@PunchTheDev
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Superseded by later versions. Closing to keep PR queue manageable.

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