feat: improve Sentry logging with xcodebuild exit code classification

src/test-utils/mock-executors.ts

@@ -31,6 +31,8 @@ export function createMockExecutor(
         output?: string;
         error?: string;
         process?: unknown;
+        exitCode?: number;
+        shouldThrow?: Error;
       }
     | Error
     | string,
@@ -42,6 +44,13 @@ export function createMockExecutor(
     };
   }
 
+  // If shouldThrow is specified, return executor that rejects with that error
+  if (result.shouldThrow) {
+    return async () => {
+      throw result.shouldThrow;
+    };
+  }
+
   const mockProcess = {
     pid: 12345,
     stdout: null,
@@ -50,7 +59,7 @@ export function createMockExecutor(
     stdio: [null, null, null],
     killed: false,
     connected: false,
-    exitCode: result.success === false ? 1 : 0,
+    exitCode: result.exitCode ?? (result.success === false ? 1 : 0),
     signalCode: null,
     spawnargs: [],
     spawnfile: 'sh',
@@ -61,6 +70,7 @@ export function createMockExecutor(
     output: result.output ?? '',
     error: result.error,
     process: (result.process ?? mockProcess) as ChildProcess,
+    exitCode: result.exitCode ?? (result.success === false ? 1 : 0),
   });
 }
 
@@ -104,6 +114,7 @@ export function createCommandMatchingMockExecutor(
       output?: string;
       error?: string;
       process?: unknown;
+      exitCode?: number;
     }
   >,
 ): CommandExecutor {
@@ -132,7 +143,7 @@ export function createCommandMatchingMockExecutor(
       stdio: [null, null, null],
       killed: false,
       connected: false,
-      exitCode: result.success === false ? 1 : 0,
+      exitCode: result.exitCode ?? (result.success === false ? 1 : 0),
       signalCode: null,
       spawnargs: [],
       spawnfile: 'sh',
@@ -143,6 +154,7 @@ export function createCommandMatchingMockExecutor(
       output: result.output ?? '',
       error: result.error,
       process: (result.process ?? mockProcess) as ChildProcess,
+      exitCode: result.exitCode ?? (result.success === false ? 1 : 0),
     };
   };
 }

src/utils/CommandExecutor.ts

@@ -19,4 +19,5 @@ export interface CommandResponse {
   output: string;
   error?: string;
   process: ChildProcess;
+  exitCode?: number;
 }

src/utils/__tests__/build-utils.test.ts

@@ -0,0 +1,263 @@
+/**
+ * Tests for build-utils Sentry classification logic
+ */
+
+import { describe, it, expect } from 'vitest';
+import { createMockExecutor } from '../../test-utils/mock-executors.ts';
+import { executeXcodeBuildCommand } from '../build-utils.ts';
+import { XcodePlatform } from '../xcode.ts';
+
+describe('build-utils Sentry Classification', () => {
+  const mockPlatformOptions = {
+    platform: XcodePlatform.macOS,
+    logPrefix: 'Test Build',
+  };
+
+  const mockParams = {
+    scheme: 'TestScheme',
+    configuration: 'Debug',
+    projectPath: '/path/to/project.xcodeproj',
+  };
+
+  describe('Exit Code 64 Classification (MCP Error)', () => {
+    it('should trigger Sentry logging for exit code 64 (invalid arguments)', async () => {
+      const mockExecutor = createMockExecutor({
+        success: false,
+        error: 'xcodebuild: error: invalid option',
+        exitCode: 64,
+      });
+
+      const result = await executeXcodeBuildCommand(
+        mockParams,
+        mockPlatformOptions,
+        false,
+        'build',
+        mockExecutor,
+      );
+
+      expect(result.isError).toBe(true);
+      expect(result.content[0].text).toContain('❌ [stderr] xcodebuild: error: invalid option');
+      expect(result.content[1].text).toContain('❌ Test Build build failed for scheme TestScheme');
+    });
+  });
+
+  describe('Other Exit Codes Classification (User Error)', () => {
+    it('should not trigger Sentry logging for exit code 65 (user error)', async () => {
+      const mockExecutor = createMockExecutor({
+        success: false,
+        error: 'Scheme TestScheme was not found',
+        exitCode: 65,
+      });
+
+      const result = await executeXcodeBuildCommand(
+        mockParams,
+        mockPlatformOptions,
+        false,
+        'build',
+        mockExecutor,
+      );
+
+      expect(result.isError).toBe(true);
+      expect(result.content[0].text).toContain('❌ [stderr] Scheme TestScheme was not found');
+      expect(result.content[1].text).toContain('❌ Test Build build failed for scheme TestScheme');
+    });
+
+    it('should not trigger Sentry logging for exit code 66 (file not found)', async () => {
+      const mockExecutor = createMockExecutor({
+        success: false,
+        error: 'project.xcodeproj cannot be opened',
+        exitCode: 66,
+      });
+
+      const result = await executeXcodeBuildCommand(
+        mockParams,
+        mockPlatformOptions,
+        false,
+        'build',
+        mockExecutor,
+      );
+
+      expect(result.isError).toBe(true);
+      expect(result.content[0].text).toContain('❌ [stderr] project.xcodeproj cannot be opened');
+    });
+
+    it('should not trigger Sentry logging for exit code 70 (destination error)', async () => {
+      const mockExecutor = createMockExecutor({
+        success: false,
+        error: 'Unable to find a destination matching the provided destination specifier',
+        exitCode: 70,
+      });
+
+      const result = await executeXcodeBuildCommand(
+        mockParams,
+        mockPlatformOptions,
+        false,
+        'build',
+        mockExecutor,
+      );
+
+      expect(result.isError).toBe(true);
+      expect(result.content[0].text).toContain('❌ [stderr] Unable to find a destination matching');
+    });
+
+    it('should not trigger Sentry logging for exit code 1 (general build failure)', async () => {
+      const mockExecutor = createMockExecutor({
+        success: false,
+        error: 'Build failed with errors',
+        exitCode: 1,
+      });
+
+      const result = await executeXcodeBuildCommand(
+        mockParams,
+        mockPlatformOptions,
+        false,
+        'build',
+        mockExecutor,
+      );
+
+      expect(result.isError).toBe(true);
+      expect(result.content[0].text).toContain('❌ [stderr] Build failed with errors');
+    });
+  });
+
+  describe('Spawn Error Classification (Environment Error)', () => {
+    it('should not trigger Sentry logging for ENOENT spawn error', async () => {
+      const spawnError = new Error('spawn xcodebuild ENOENT') as NodeJS.ErrnoException;
+      spawnError.code = 'ENOENT';
+
+      const mockExecutor = createMockExecutor({
+        success: false,
+        error: '',
+        shouldThrow: spawnError,
+      });
+
+      const result = await executeXcodeBuildCommand(
+        mockParams,
+        mockPlatformOptions,
+        false,
+        'build',
+        mockExecutor,
+      );
+
+      expect(result.isError).toBe(true);
+      expect(result.content[0].text).toContain(
+        'Error during Test Build build: spawn xcodebuild ENOENT',
+      );
+    });
+
+    it('should not trigger Sentry logging for EACCES spawn error', async () => {
+      const spawnError = new Error('spawn xcodebuild EACCES') as NodeJS.ErrnoException;
+      spawnError.code = 'EACCES';
+
+      const mockExecutor = createMockExecutor({
+        success: false,
+        error: '',
+        shouldThrow: spawnError,
+      });
+
+      const result = await executeXcodeBuildCommand(
+        mockParams,
+        mockPlatformOptions,
+        false,
+        'build',
+        mockExecutor,
+      );
+
+      expect(result.isError).toBe(true);
+      expect(result.content[0].text).toContain(
+        'Error during Test Build build: spawn xcodebuild EACCES',
+      );
+    });
+
+    it('should not trigger Sentry logging for EPERM spawn error', async () => {
+      const spawnError = new Error('spawn xcodebuild EPERM') as NodeJS.ErrnoException;
+      spawnError.code = 'EPERM';
+
+      const mockExecutor = createMockExecutor({
+        success: false,
+        error: '',
+        shouldThrow: spawnError,
+      });
+
+      const result = await executeXcodeBuildCommand(
+        mockParams,
+        mockPlatformOptions,
+        false,
+        'build',
+        mockExecutor,
+      );
+
+      expect(result.isError).toBe(true);
+      expect(result.content[0].text).toContain(
+        'Error during Test Build build: spawn xcodebuild EPERM',
+      );
+    });
+
+    it('should trigger Sentry logging for non-spawn exceptions', async () => {
+      const otherError = new Error('Unexpected internal error');
+
+      const mockExecutor = createMockExecutor({
+        success: false,
+        error: '',
+        shouldThrow: otherError,
+      });
+
+      const result = await executeXcodeBuildCommand(
+        mockParams,
+        mockPlatformOptions,
+        false,
+        'build',
+        mockExecutor,
+      );
+
+      expect(result.isError).toBe(true);
+      expect(result.content[0].text).toContain(
+        'Error during Test Build build: Unexpected internal error',
+      );
+    });
+  });
+
+  describe('Success Case (No Sentry Logging)', () => {
+    it('should not trigger any error logging for successful builds', async () => {
+      const mockExecutor = createMockExecutor({
+        success: true,
+        output: 'BUILD SUCCEEDED',
+        exitCode: 0,
+      });
+
+      const result = await executeXcodeBuildCommand(
+        mockParams,
+        mockPlatformOptions,
+        false,
+        'build',
+        mockExecutor,
+      );
+
+      expect(result.isError).toBeFalsy();
+      expect(result.content[0].text).toContain(
+        '✅ Test Build build succeeded for scheme TestScheme',
+      );
+    });
+  });
+
+  describe('Exit Code Undefined Cases', () => {
+    it('should not trigger Sentry logging when exitCode is undefined', async () => {
+      const mockExecutor = createMockExecutor({
+        success: false,
+        error: 'Some error without exit code',
+        exitCode: undefined,
+      });
+
+      const result = await executeXcodeBuildCommand(
+        mockParams,
+        mockPlatformOptions,
+        false,
+        'build',
+        mockExecutor,
+      );
+
+      expect(result.isError).toBe(true);
+      expect(result.content[0].text).toContain('❌ [stderr] Some error without exit code');
+    });
+  });
+});

src/utils/build-utils.ts

@@ -247,9 +247,13 @@ export async function executeXcodeBuildCommand(
     }
 
     if (!result.success) {
-      log('error', `${platformOptions.logPrefix} ${buildAction} failed: ${result.error}`);
+      const isMcpError = result.exitCode === 64;
 
-      // Create concise error response with warnings/errors included
+      log(
+        isMcpError ? 'error' : 'warning',
+        `${platformOptions.logPrefix} ${buildAction} failed: ${result.error}`,
+        { sentry: isMcpError },
+      );
       const errorResponse = createTextResponse(
         `❌ ${platformOptions.logPrefix} ${buildAction} failed for scheme ${params.scheme}.`,
         true,
@@ -339,7 +343,16 @@ Future builds will use the generated Makefile for improved performance.
     return consolidateContentForClaudeCode(successResponse);
   } catch (error) {
     const errorMessage = error instanceof Error ? error.message : String(error);
-    log('error', `Error during ${platformOptions.logPrefix} ${buildAction}: ${errorMessage}`);
+
+    const isSpawnError =
+      error instanceof Error &&
+      'code' in error &&
+      ['ENOENT', 'EACCES', 'EPERM'].includes((error as NodeJS.ErrnoException).code ?? '');
+
+    log('error', `Error during ${platformOptions.logPrefix} ${buildAction}: ${errorMessage}`, {
+      sentry: !isSpawnError,
+    });
+
     return consolidateContentForClaudeCode(
       createTextResponse(
         `Error during ${platformOptions.logPrefix} ${buildAction}: ${errorMessage}`,

src/utils/command.ts

@@ -126,6 +126,7 @@ async function defaultExecutor(
           output: stdout,
           error: success ? undefined : stderr,
           process: childProcess,
+          exitCode: code ?? undefined,
         };
 
         resolve(response);