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Digital Twin for Gelcoating Process

Overview

This project aims to enhance the gelcoating process at TRYGONS SA by integrating a sophisticated digital twin developed in collaboration with iThermAI. The digital twin provides real-time tracking, predictive maintenance, and enhanced monitoring capabilities, significantly improving product quality, reducing downtime, and increasing operational efficiency.

Diagram

Key Features

  • Real-time monitoring of gelcoating parameters
  • Predictive maintenance alerts for pumps and filters
  • Remote access and control through a user-friendly React dashboard
  • Data logging and historical analysis for continuous process improvement
  • Integration with existing robotic and pump control systems

Project Objectives

  • Reduce unplanned downtime and maintenance costs
  • Improve product quality and consistency
  • Enable real-time problem detection and immediate corrective actions
  • Enhance overall operational efficiency and scalability

Installation

1. React Dashboard

  1. Navigate to the dashboard directory:
    cd dashboard
  2. Install the required packages (Required only for the first time):
    npm install
  3. Update the ip attribute in ./src/ip_backend.json to match the backend device's IP address.
  4. Start the dashboard:
    npm start

screenshots:

Diagram Diagram Diagram

2. Agent, API, and Database

  1. Navigate to the backend directory (on the backend device)
    cd backend
  2. Build the Docker environment (Required only for the first time):
    docker-compose build
  3. run the Docker environment:
    docker-compose up

3. Rotary Encoder

  1. Make sure the docker environment is running, then navigate to the rotary directory:
    cd backend/rotary
  2. Install the required Python packages (Required only for the first time):
    pip install -r requirements.txt
  3. Start the data recording process:
    python app.py

Contributors

  • TRYGONS SA: Provided manufacturing infrastructure, integrated digital twin system, dataset collection, and validation.

  • iThermAi: Developed models, algorithms, and the dashboard for the digital twin.

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