fix: fix usage of path of custom registry

workspaces/arborist/lib/arborist/reify.js

@@ -813,9 +813,17 @@ module.exports = cls => class Reifier extends cls {
         // Make sure we don't double-include the path if it's already there
         const registryPath = registryURL.pathname.replace(/\/$/, '')
 
-        if (registryPath && registryPath !== '/' && !resolvedURL.pathname.startsWith(registryPath)) {
-          // Since hostname is changed, we need to ensure the registry path is included
-          resolvedURL.pathname = registryPath + resolvedURL.pathname
+        if (registryPath && registryPath !== '/') {
+          // Check if the resolved pathname already starts with the registry path
+          // We need to ensure it's a proper path prefix, not just a string prefix
+          // e.g., registry path '/npm' should not match '/npm-run-path'
+          const hasRegistryPath = resolvedURL.pathname === registryPath ||
+                                  resolvedURL.pathname.startsWith(registryPath + '/')
+
+          if (!hasRegistryPath) {
+            // Since hostname is changed, we need to ensure the registry path is included
+            resolvedURL.pathname = registryPath + resolvedURL.pathname
+          }
         }
 
         return resolvedURL.toString()

workspaces/arborist/test/arborist/reify.js

@@ -3617,6 +3617,62 @@ t.test('should preserve exact ranges, missing actual tree', async (t) => {
     await t.resolves(arb.reify(), 'reify should complete successfully')
   })
 
+  t.test('registry path prepending with registry path being a package name prefix', async t => {
+    // A registry path is prepended to resolved URLs that don't already have it
+    const abbrevPackument4 = JSON.stringify({
+      _id: 'abbrev',
+      _rev: 'lkjadflkjasdf',
+      name: 'abbrev',
+      'dist-tags': { latest: '1.1.1' },
+      versions: {
+        '1.1.1': {
+          name: 'abbrev',
+          version: '1.1.1',
+          dist: {
+            // Note: This URL has no path component that matches our registry path
+            tarball: 'https://external-registry.example.com/abbrev-1.1.1.tgz',
+          },
+        },
+      },
+    })
+
+    const testdir = t.testdir({
+      project: {
+        'package.json': JSON.stringify({
+          name: 'myproject',
+          version: '1.0.0',
+          dependencies: {
+            abbrev: '1.1.1',
+          },
+        }),
+      },
+    })
+
+    // Set up the registry with a deep path
+    const registryHost = 'https://registry.example.com'
+    // Note: This path is a prefix of the package name 'abbrev'
+    const registryPath = '/abb'
+    const registry = `${registryHost}${registryPath}`
+
+    tnock(t, registryHost)
+      .get(`${registryPath}/abbrev`)
+      .reply(200, abbrevPackument4)
+
+    // This is the critical test - the tarball URL in the packument doesn't have our registry path, but when replaceRegistryHost is 'always', we should get a request to this URL which includes the registry path
+    tnock(t, registryHost)
+      .get(`${registryPath}/abbrev-1.1.1.tgz`)
+      .reply(200, abbrevTGZ)
+
+    const arb = new Arborist({
+      path: resolve(testdir, 'project'),
+      registry,
+      cache: resolve(testdir, 'cache'),
+      replaceRegistryHost: 'always',
+    })
+
+    await t.resolves(arb.reify(), 'reify should complete successfully')
+  })
+
   t.test('registry with different protocol should swap protocol', async (t) => {
     const abbrevPackument4 = JSON.stringify({
       _id: 'abbrev',