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Wireless Modular Hand-Wired Keyboard

A custom wireless, modular keyboard designed and built from scratch, featuring novel encoder-matrix integration, custom firmware, and a laser-cut, bent-geometry chassis.

Project Overview

This project represents a complete custom keyboard build that pushes the boundaries of traditional keyboard design. The keyboard features a modular architecture allowing for flexible configuration and includes several innovative design elements.

Key Features

  • Wireless Operation: Fully wireless connectivity for maximum portability
  • Modular Design: Interchangeable components for customizable layouts
  • Novel Encoder-Matrix Integration: Custom implementation of rotary encoders within the switch matrix
  • Custom Firmware: Tailored firmware for optimal performance and functionality
  • Laser-Cut Chassis: Precision-cut components with bent geometry for structural integrity
  • Hand-Wired Construction: Complete manual wiring for maximum customization

Architecture

Modular Components

  • Main Keyboard: Primary typing area with custom layout
  • Numpad Module: Detachable numeric keypad
  • Trackpad Module: Integrated pointing device
  • Battery Module: Wireless power management system

Technical Specifications

Hardware

  • Custom PCB design with encoder-matrix integration
  • Wireless communication protocol
  • Modular connection system within one USB HID device
  • Laser-cut acrylic/wood chassis components
  • Hand-wired switch matrix
  • Dual-axis resistive touchpad
  • 16 AWG enameled copper magnet wire
  • Dense, detent-smoothing guitar knobs

Software

  • Custom firmware for wireless communication
  • Encoder handling and matrix scanning
  • Modular device management
  • Power management for wireless operation

Design Files

The project includes comprehensive design files for:

  • Main Plate: Primary keyboard structure
  • Numpad Plate: Numeric keypad module
  • Trackpad Plate: Pointing device integration
  • Battery Components: Power management system
  • Fasteners: Modular connection system
  • Feet: Ergonomic support system

Manufacturing

Laser Cutting

  • Acrylic components for clear/frosted aesthetics
  • Wood components for natural finish
  • Precision-cut fasteners and structural elements

Assembly

  • Hand-wired switch matrix
  • Custom encoder integration
  • Modular component assembly
  • Wireless module installation

Gallery

IMG_1411 IMG_1414 IMG_1416 IMG_0852 IMG_1412 IMG_0813 IMG_1413

License

This project is licensed under the MIT License - see the LICENSE file for details.


This project represents a significant achievement in custom keyboard design, combining traditional hand-wiring techniques with modular matrices, encoder integration, and a custom trackpad.

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