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Make transparent proxy health check parameters configurable #4084

@gkatz2

Description

@gkatz2

Problem

When a transient network disruption occurs between the transparent proxy and a container, the proxy's health check fails consecutively and triggers proxy shutdown. This invalidates the client's MCP session ("Session not found"), requiring a full client restart to recover.

The total window from first failure to shutdown is ~40 seconds with current defaults (3 ticks at 10s intervals + 5s retry delays). Any network blip lasting longer than this kills the proxy, even though the MCP server process inside the container is perfectly healthy.

Root cause

The transparent proxy health check parameters are mostly hardcoded:

Parameter Default Configurable?
Health check interval 10s Yes — TOOLHIVE_HEALTH_CHECK_INTERVAL
Ping timeout 5s No — DefaultPingerTimeout in pinger.go
Retry delay between failures 5s No — DefaultHealthCheckRetryDelay
Consecutive failures before shutdown 3 No — healthCheckRetryCount constant

The with* option functions (withHealthCheckPingTimeout(), withHealthCheckRetryDelay()) already exist but are unexported and only used in tests.

Proposed fix

  1. Expose the hardcoded parameters as environment variables, following the existing pattern of TOOLHIVE_HEALTH_CHECK_INTERVAL:
Env Var Controls Default
TOOLHIVE_HEALTH_CHECK_PING_TIMEOUT Per-attempt ping timeout 5s
TOOLHIVE_HEALTH_CHECK_RETRY_DELAY Delay between consecutive failures 5s
TOOLHIVE_HEALTH_CHECK_FAILURE_THRESHOLD Consecutive failures before shutdown 5
  1. Raise the default failure threshold from 3 to 5 to improve resilience out of the box. This extends the tolerance window from ~40s to ~60s, reducing false positives from transient network disruptions without significantly delaying detection of genuinely dead servers.

Why not just increase the interval?

Increasing TOOLHIVE_HEALTH_CHECK_INTERVAL delays detection but doesn't increase resilience — the failure count is still fixed. A user who wants to tolerate longer network blips would need a very large interval, which means legitimate failures also take a long time to detect. Configuring the failure threshold separately allows both quick detection (short interval) and network tolerance (higher threshold).

Scope

This proposal is only for the transparent proxy (SSE and streamable HTTP transports). The vMCP server has a separate circuit breaker pattern.

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