Skip to content

Folders and files

NameName
Last commit message
Last commit date

Latest commit

 

History

41 Commits
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Repository files navigation

The Clampinator

Inspired by the ODrive Regen Clamp, the clampinator is a custom built regeneration clamp targeting 16-60V systems.

PCB-front-red

Key Features

  • 16-60V input
  • Adjustable clamp voltage via trimpot
  • Full reverse current protection via TI's LM7481-Q1
    • Ideal diode inrush current limiting supported, but marked as DNP
  • External pre-charge resistor
  • FULL galvanic isolation between power and logic domains
  • USB-C port for programming
  • STM32H5 based logic control
    • Digital control to disconnect power input from output
    • 2x CAN FD exposed w/toggleable termination resistors
  • Two onboard LEDs (Yellow and RGB)
  • Two 10k thermistor slots for thermistors
  • Two 15V outputs for active cooling fans

Caution

The Clampinator must not be plugged in unless the power switch is off. To turn on, slide power switch to PRECHARGE, and only proceed to RUN after allowing at least 1s for the bulk capacitors to charge.

Using the CAN bus

The STM32 on the board is equipped with two built in CAN FD controllers, and the Clampinator has two accompanying CAN transcievers in the bottom left of the board. There is dip switch SW5 which can be used to toggle the internal 120Ω termination resistors.

Building the Clampinator

The Clampinator can be ordered from sites like JLCPCB. The KiCAD source files are in ./KiCAD and the production gerber files are in ./KiCAD/prod along with the bom.

Images

Clampinator Base and Fan Footprint Clampinator 3D Render with Fan and Duct

Clampinator Full PCB Layout

Schematic

Main Circuit

Main Circuit (Page 1 of 3)

Logic Side Circuit

(Page 2 of 3)

Thermal Management

(Page 3 of 3)

BOM

Name Purpose Quantity Total Cost (USD) Link Distributor
LCSC Parts Majority of PCB Components (With GSDL selected) 124.28 LCSC
150R 25W Resistor Precharge Resistor (Inrush Current Limiting) 1 5.19 https://www.digikey.com/en/products/detail/riedon-products-by-bourns/UAL25-150RF8/3886469 DigiKey
1818-VP036584000AG-ND Connect Main Power 2 5.50 https://www.digikey.com/en/products/detail/amphenol-anytek/VP036584000AG/10378245 DigiKey
1818-VP0265840000G-ND Connect Precharge Resistor 1 3.10 https://www.digikey.com/en/products/detail/amphenol-anytek/VP0265840000G/10378270 DigiKey
EG1847-ND Switch for Logic Side of Board 0.89 https://www.digikey.com/en/products/detail/e-switch/EG1270/6076 DigiKey
259-1805-ND Active Cooling Fan (price includes est. tariff) 2 15.48 https://www.digikey.com/en/products/detail/sunon-fans/MF80252V1-1000U-A99/6198743 DigiKey
SW115-ND (GPI-154-3013) Precharge Switch 1.83 https://www.digikey.com/en/products/detail/cw-industries/GPI-154-3013/902 DigiKey
1.6R 500W Resistor Main brake resistor 29.99 https://www.youdaelectronics.com/products/1pc-500w-watt-16-ohm-500w-16r-aluminum-housing-wire-wound-resistor-29x52x250mm-3199 Youda Electronics
JLCPCB + Stencil Main Clampinator Board 1 101.38 JLCPCB

About

No description, website, or topics provided.

Resources

Stars

0 stars

Watchers

0 watching

Forks

Releases

Packages

Contributors

Languages