Improve build instructions#38
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Issue #5 raises three pains with the ORP-based mounting: placement granularity, the assembly order/direction forced by captive-nut hex pockets (with a screw-length hazard at the Pi), and nuts loosening under vibration. - design/research/fastening.md: measured survey of the committed STLs (plates are pure ORP 3.5mm/20mm; mounts already converged on a 10mm half-pitch with M3 hex pockets), evaluation of the issue's three directions plus heat-set inserts, and a recommendation: keep plates ORP, formalise the half-pitch mount rule, migrate pockets to heat-set inserts per part, reject plate re-gridding and structural clips. - design/research/hole_survey.py: the reproducible STL measurement behind the survey (numpy-only binary-STL loop detection). - design/ASSEMBLY.md: state the bolt-direction/order constraint and the Pi screw-length warning up front; note nyloc/threadlocker mitigation. - design/README.md: record the mounting-grid design decision. - design/BOM.md: nyloc nuts and M3 heat-set inserts under In Testing. Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_016xxobY6SPF2vTt77azp297
…icts Review of the parallel fastening research (task #144 / PR #41) settled the direction differently from this branch's insert recommendation, and both surveys now feed the v2 redesign process (design/REDESIGN.md, on that branch), which decides fastening per joint. Rename fastening.md to mounting_survey.md and cut it to what is durable here: the measured state of the STLs, the half-pitch grid rule, and hole_survey.py. Drop the heat-set inserts BOM line and the front-runner claim in ASSEMBLY.md; keep the constraint warnings, the nyloc line, and the README grid rule. Co-Authored-By: Claude Fable 5 <noreply@anthropic.com> Claude-Session: https://claude.ai/code/session_01UuQ3gEFZvHCN53EL2HdmpV
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Documents the mounting-grid measurements and build-instruction fixes from issue #5, on branch worktree-improve-build-instructions. Rescoped after review: the parallel fastening research (task #144 / PR #41) settled fastening direction differently from this branch's original insert recommendation, and per-joint decisions now belong to the v2 redesign process (design/REDESIGN.md, landing with PR #41) — so this PR keeps what is durable regardless.
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https://claude.ai/code/session_01UuQ3gEFZvHCN53EL2HdmpV