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[AUTOMATED] fix(worker): a builder budget cap is not a build failure either - #436

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fix/worker-classify-budget-cap
Sep 6, 2026
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[AUTOMATED] fix(worker): a builder budget cap is not a build failure either#436
mahaloz merged 1 commit into
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fix/worker-classify-budget-cap

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@mahaloz mahaloz commented Sep 6, 2026

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Found in production: round 4's get-pc-helper-loses builder stopped at 200 turns and
$25.07 -- REPIPE_BUILDER_USD exhausted -- and worker.sh recorded the generic
claude rc=1. The round-4 captain had to open the result JSON itself to work out it
was "the budget-cap salvage case", which is exactly the diagnosis the note should
have handed it.

The classifier added for account limits reads only result, and the two stops do not
look alike:

account/session limit subtype "success", is_error true, reason ONLY in result
("You've hit your session limit ...")
--max-budget-usd cap subtype "error_max_budget_usd", and result is NULL

So the budget case had nothing for a result-only matcher to see. subtype is now
checked FIRST -- where it is informative it is exact, and it is the only signal the
budget case carries -- and the note becomes
capped: builder budget cap ($25.07 over 200 turns) (claude rc=1).

The log line and note say "STOPPED BY A CAP" rather than "ACCOUNT LIMIT", since it now
covers both.

Verified against the three shapes, using round 4's REAL result JSON for the first:
budget cap -> priced message; session limit -> unchanged, still matches; a genuine
refusal ("I could not fix this; the tests fail") -> neither, falls through to the
generic note as it must.

Worth noting the pattern: this is the third metric this loop reported as something it
was not -- provider refusals counted as kuna failures (#419), un-refuted hypotheses
indistinguishable from undecided ones (#420), and now a budget cap indistinguishable
from a broken build. Each was invisible until a number was checked for another reason.

tools/repipe/smoke.sh 127/127.

Co-Authored-By: Claude Opus 5 (1M context) noreply@anthropic.com

🤖 Generated with Claude Code

https://claude.ai/code/session_01YcFmfZndNjgfqLQVBZCdkY

…either

Found in production: round 4's `get-pc-helper-loses` builder stopped at 200 turns and
$25.07 -- `REPIPE_BUILDER_USD` exhausted -- and worker.sh recorded the generic
`claude rc=1`. The round-4 captain had to open the result JSON itself to work out it
was "the budget-cap salvage case", which is exactly the diagnosis the note should
have handed it.

The classifier added for account limits reads only `result`, and the two stops do not
look alike:

  account/session limit  subtype "success", is_error true, reason ONLY in `result`
                         ("You've hit your session limit ...")
  --max-budget-usd cap   subtype "error_max_budget_usd", and `result` is NULL

So the budget case had nothing for a `result`-only matcher to see. `subtype` is now
checked FIRST -- where it is informative it is exact, and it is the only signal the
budget case carries -- and the note becomes
`capped: builder budget cap ($25.07 over 200 turns) (claude rc=1)`.

The log line and note say "STOPPED BY A CAP" rather than "ACCOUNT LIMIT", since it now
covers both.

Verified against the three shapes, using round 4's REAL result JSON for the first:
budget cap -> priced message; session limit -> unchanged, still matches; a genuine
refusal ("I could not fix this; the tests fail") -> neither, falls through to the
generic note as it must.

Worth noting the pattern: this is the third metric this loop reported as something it
was not -- provider refusals counted as kuna failures (#419), un-refuted hypotheses
indistinguishable from undecided ones (#420), and now a budget cap indistinguishable
from a broken build. Each was invisible until a number was checked for another reason.

tools/repipe/smoke.sh 127/127.

Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
@mahaloz
mahaloz merged commit 67391fc into main Sep 6, 2026
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@mahaloz
mahaloz deleted the fix/worker-classify-budget-cap branch September 6, 2026 02:17
mahaloz added a commit that referenced this pull request Sep 6, 2026
…437)

Found by round 4's captain, which wrote in its own notes that it had checked the
builders with `ps`, "not with status.py, whose stale_s only ticks on a phase change
and still lists b-r4-function-disasse as running". It was right, and it had to work
around the tool this loop gives it for exactly this question.

`stale_s` is `now - updated_at`, and `updated_at` moves on a `state update`, i.e. on a
PHASE CHANGE -- not on any sign of life. Neither status module calls `os.kill`, so
nothing ever asks whether the pid exists. `reap()` does ask, but only past
`stale_seconds` (1800) and only when something calls it. So a worker that dies mid-phase
reads `running` with a growing counter for up to half an hour, and the operator cannot
tell it from one working hard on a long phase. One label, two very different states.

`collect()` now records `alive` from a `kill(pid, 0)`: True, False, or None when no pid
was recorded or the check itself failed -- unknowable is not the same as dead, and
PermissionError means the process exists under another uid. The repipe table prints
`DEAD` in the status column when a row claims `running` and the pid is gone.

Verified by planting a `running` worker with pid 999999 in the inventory: the row prints
DEAD, and the inventory was restored afterwards. `scripts.pipeline.status --json` still
works, so the angr lane is unaffected. tools/repipe/smoke.sh 127/127.

Fourth instance of one pattern this session, and the last three were found the same way
-- a number checked for an unrelated reason. Provider refusals counted as kuna failures
(#419); un-refuted hypotheses indistinguishable from undecided ones (#420); a builder
budget cap indistinguishable from a broken build (#436); now a dead worker
indistinguishable from a busy one. Each time, a status collapsed two causes into one
label, and nothing failed loudly.

Co-authored-by: Claude Opus 5 (1M context) <noreply@anthropic.com>
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