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Micro Aggregating Water Sampler

Cara Walter edited this page Mar 15, 2023 · 3 revisions

Micro-Aggregating Water Sampler | Github

Project Leads: Cara Walter, Hadi Al-Agele, Bao Nguyen, Liam Zimmermann, and Gurpreet Singh

Overview

What if you could tell if an area was exposed to the SARS-Cov-2 virus well before symptomatic people report to a hospital for testing? Analyzing sewage water for pathogens like the SARS-Cov-2 virus could enable early detection of infected areas. Samples are usually taken from one location over one day, then combined before testing. However, manual sampling is a labor-intensive task and makes it difficult to increase the number of sampling locations. In response to the rising demand for wastewater testing, the OPEnS Lab at OSU has developed a water sampler using open-source hardware/software and off-the-shelf components for rapid assembly. The Micro-Aggregating Water Sampler aims to provide a fully automated composite sampler. The system is equipped with a 3L container, a lightweight frame, and a battery that can last multiple sampling days. We designed the sampler to fit into a regular manhole for better concealment and security.

Lifted_sampler

Objectives

  • Automatic sampling inside sewer manholes.

Outcomes

Specifications

  • Outside diameter less than 0.5 m
  • 1/4" ID PVC tubing minimum throughout the machine
  • 12V system works with any 12V  battery
  • 24 samples on one 12V 10Ah Lead-acid battery with 5m of head
  • Max lift is 5m of head
  • Non-contact method (weight) for setting quantity for each sample
  • Smallest sample size: 10 ± 4 g
  • Minimum sampling time: 90 seconds
  • Composite sample of up to 3 L into a bag
  • Inlet pressure monitored for clogging and to ensure sampling liquid not air
  • Two valves: one for flushing, one for sampling
  • Two buttons: one for cleaning, one for operation
  • LED for feedback to user

System Layout

The interior space of the Micro-Aggregating Water Sampler is split into three sections from top to bottom:

  1. Electronics: Topside acrylic disc showing elements visible when the enclosure is opened: pump, valves, electronics box.

Sampler_electronics-web

  1. Battery, pump motor, attachments: Underside of acrylic disc showing pump motor, battery, load cell with a hook for the bag, pressure sensor, and valve connections.

Sample_bag_under_2022-04_web

  1. Sample (left) Ice (right)

ice_packs_drainage_bag_elastic_on_tubing_web

Description of Major Design Elements

  • Loadcell Specification:

    • Range: 0 - 5kg
    • Accuracy: ± 2% full-range
  • Inline Pressure Sensor Specification:

    • Range: 7.58 - 15.95 psi (absolute pressure)
    • Accuracy: ± 0.04 psi
  • Data recorded to SD card:

    • Sensor logs/error for water level
    • Config file for the duration/weight limit
  • Pump Specification:

    • 2 roller peristaltic
    • 6V‑24V DC
    • Flow Range: 560~3150 ml/min at 0 ft
  • Valve Specification:

    • 1/2" brass motorized ball valves
    • 9-24V DC
    • Operating time: 3-5 seconds

Overview of the electronic system

The Power Module controls all of the actuators/pumps and the Logic Module controls the machine state. Autosampler_block_diagram_detailed_web

Software, Usage

Operational state machine

Autosampler_code_diagram_web

Button interface

  • Run
    • Pre-set sequence with weight and pressure based stopping criteria
  • Clean
    • Pre-set sequence with time based stopping criteria

Serial interface

  • Arduino based interaction for changing time, pressure, and weight thresholds

Future

  • Improve manufacturability
  • Deep sleep code for longer deployment

Resource List

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