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refactor(email-worker): wrangler.json, inline ALLOWED_SENDERS, rename SIDECAR_URL → WEBHOOK_URL - #13

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MathurAditya724 merged 3 commits into
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feat/wrangler-json-config
May 1, 2026
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refactor(email-worker): wrangler.json, inline ALLOWED_SENDERS, rename SIDECAR_URL → WEBHOOK_URL#13
MathurAditya724 merged 3 commits into
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feat/wrangler-json-config

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Three small worker-only refactors, no plugin changes.

  • wrangler.tomlwrangler.json with a \$schema reference for editor validation. JSON keeps the worker package consistent with the rest of the repo's config files. Verified with wrangler deploy --dry-run — bindings parse correctly.
  • ALLOWED_SENDERS moves into a top-level TS const in src/index.ts (typed readonly string[]). It's PR-reviewed code now, compiled once at module load, and a malformed regex fails the deploy instead of silently dropping at runtime. Removed from Env and from wrangler.json vars.
  • SIDECAR_URLWEBHOOK_URL in wrangler.json, Env, and the fetch call. "Sidecar" was misleading — the plugin is in-process with opencode, not a sidecar process. WEBHOOK_URL clearly names what it points at: the plugin's /webhooks/email endpoint.

Testing

  • bun run typecheck passes.
  • wrangler deploy --dry-run reports WEBHOOK_URL binding correctly and the upload succeeds.
  • No behavior change at runtime: same allowlist semantics, same HMAC scheme, same headers forwarded.

… SIDECAR_URL → WEBHOOK_URL

- Replace wrangler.toml with wrangler.json (with $schema reference for
  editor validation). TOML and JSON are both first-class wrangler
  config formats; JSON keeps the worker package consistent with the
  rest of the repo's config files (package.json, tsconfig.json,
  webhooks.json).
- Move ALLOWED_SENDERS out of wrangler vars and into a top-level
  TypeScript const at the head of src/index.ts. The allowlist is
  PR-reviewed code now (typed as readonly string[]), compiled once at
  module load (zero per-request parse overhead), and a malformed regex
  fails the deploy instead of silently dropping at runtime. The Env
  shape no longer needs an ALLOWED_SENDERS field.
- Rename SIDECAR_URL → WEBHOOK_URL in wrangler.json vars, the Env
  interface, and the fetch call. 'Sidecar' was misleading anyway —
  the plugin is in-process with opencode, not a sidecar process.
  WEBHOOK_URL clearly names what it points at: the plugin's
  /webhooks/email endpoint.
…event

The Cloudflare Email Worker now does two things per inbound email:

  1. message.forward(env.FORWARD_TO) unconditionally (if set), so every
     email reaches the operator's real inbox preserving DKIM. Wrapped
     in try/catch so a misconfigured FORWARD_TO doesn't block webhook
     dispatch — failure is logged loudly and we continue.
  2. If the From address is in ALLOWED_SENDERS, build a small JSON
     event from the headers we route on (from, to, subject,
     message_id, in_reply_to, references, list_id, x_github_reason,
     x_github_sender), HMAC-sign it, and POST as application/json to
     WEBHOOK_URL.

The worker no longer parses RFC822 in the plugin path — it just hands
Cloudflare's already-parsed headers to the plugin verbatim. The body
is never sent at all (it never was used; canonical state comes from
the GitHub API).

Plugin side:
- handlers/email.ts: reads req.json() instead of parsing RFC822;
  validates the event shape; everything downstream (identity, synth,
  dispatch) is unchanged.
- email/identity.ts: accepts the EmailEvent JSON shape instead of an
  EmailHeaders object. Same regex matchers; same in-reply-to /
  references fallback chain.
- email/synthesize.ts: reads metadata directly from the event object.
- email/parse.ts: deleted (no more RFC822 parsing).

Other changes:
- wrangler.json: added FORWARD_TO var (optional) and
  observability.logs.enabled = true so 'wrangler tail' and the
  Cloudflare dashboard show structured logs.
- READMEs: updated wire format, architecture diagrams, failure-mode
  table on the worker side.

Verified: bun run typecheck passes for both packages; wrangler deploy
--dry-run accepts the new config with both vars bound.
@MathurAditya724
MathurAditya724 marked this pull request as ready for review May 1, 2026 21:35
- opencode-webhooks README: replace stale `x-email-from` header reference with JSON `from` field (finding #1).
- http.ts: rewrite MAX_BODY_BYTES comment (no longer about RFC822); add MAX_EMAIL_BODY_BYTES = 64 KB and an optional maxBytes arg to readBodyBytes; email handler now uses the tighter cap (finding #2).
- cloudflare-email-worker README: note that a malformed regex literal in ALLOWED_SENDERS will throw at module init and the worker won't start (finding #3).
- email handler: parseEmailEvent's `str` now throws on non-string for required fields (from/to/subject/message_id) so the 400 detail names the offending field instead of misleading 'missing' messages (finding #4).
- Test gap for email identity fallback chain tracked in #14; no tests added in this commit (finding #5).
@MathurAditya724
MathurAditya724 merged commit 774d6a9 into main May 1, 2026
@MathurAditya724
MathurAditya724 deleted the feat/wrangler-json-config branch May 1, 2026 21:42
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