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alf edited this page Feb 23, 2026 · 7 revisions

FAQ & Troubleshooting

Common questions and solutions for FreeCAD AI, organized by category.

General

The workbench does not appear in FreeCAD

  1. Check the Mod directory. The workbench must be in one of FreeCAD's module paths:

    • Linux: ~/.local/share/FreeCAD/Mod/freecad-ai/
    • macOS: ~/Library/Preferences/FreeCAD/Mod/freecad-ai/
    • Windows: %APPDATA%/FreeCAD/Mod/freecad-ai/

  2. Check for symlink issues. If you symlinked, verify the link target exists:

    ls -la ~/.local/share/FreeCAD/Mod/freecad-ai

  3. Check the FreeCAD console. Open View > Panels > Python Console and look for import errors on startup. Common causes:

    • Missing __init__.py or InitGui.py
    • Syntax errors in workbench code
    • Missing dependencies

  4. Restart FreeCAD. Workbenches are discovered at startup, not dynamically.

The chat panel does not show up

  • Switch to the FreeCAD AI workbench first (dropdown in toolbar)
  • Then check View > Panels > "FreeCAD AI"
  • If the panel is listed but invisible, it may be docked in a collapsed area. Try dragging the dock splitter.

"No active document" errors

FreeCAD AI requires an open document to operate. Create one with File > New before chatting.

If you have a document open but still see this error, click on the document window to make sure it is the active document. With multiple documents open, FreeCAD tracks which one is "active" based on focus.

How do I switch between Chat and Act mode?

Open settings (gear icon in the chat panel footer). The Mode dropdown has two options:

  • Chat -- the AI discusses your design but does not make changes. Good for planning.
  • Act -- the AI calls tools to create and modify geometry. Required for all tutorials.

Provider Issues

Connection refused (Ollama)

Ollama must be running as a background service:

ollama serve

Then verify it is responding:

curl http://localhost:11434/api/tags

If you changed the Ollama host/port, update it in FreeCAD AI settings to match.

401 Unauthorized (API key error)

Your API key is wrong, expired, or missing. Fix it in settings:

  1. Open settings (gear icon)
  2. Select your provider (Anthropic, OpenAI, etc.)
  3. Re-enter or paste your API key
  4. Click Save

For Anthropic: keys start with sk-ant-. For OpenAI: keys start with sk-.

Timeout errors

Ollama timeouts (common on first request):

The first request after launching Ollama or switching models can take several minutes while the model loads into GPU memory. The HTTP timeout is set to 300 seconds to accommodate this. If you still get timeouts:

  • Check that the model fits in your GPU VRAM. Run ollama ps to see loaded models and their memory usage.
  • Do not override num_ctx in Ollama settings. Let the model use its default context window.

API provider timeouts:

For Anthropic/OpenAI, timeouts are rare but can occur during high load. Simply retry the request.

Model not found (404)

The model name in your settings does not match what the provider offers.

For Ollama, check available models:

ollama list

Model names are case-sensitive and include the tag, e.g. qwen3:32b not Qwen3.

For Anthropic, current model names include: claude-sonnet-4-20250514, claude-opus-4-20250514.

For OpenAI, check model names at platform.openai.com/docs/models.

Tool Calling Issues

Pocket cuts in the wrong direction

This is fixed in the latest version. The pocket tool now auto-detects direction by comparing the volume before and after the cut, and reverses if needed.

If you still see this: make sure your pocket sketch is placed at the correct offset. For an enclosure with height H and wall thickness T:

  • Sketch at offset=H (top face) -- pocket cuts downward (correct, leaves floor at bottom)
  • Sketch at offset=0 (bottom face) -- pocket cuts upward (wrong, no floor)

The rule of thumb: place pocket sketches on the face you want to cut from, not the face you want to keep.

Revolution crashes FreeCAD

Revolving a full circle profile (360 degrees) around an axis that passes through the circle can crash FreeCAD. This is a known FreeCAD kernel issue.

Workaround: The AI's code validator blocks dangerous revolution patterns. If you encounter this, the AI will use a semicircular arc (Part.ArcOfCircle) with a closing line instead of a full Part.Circle. This produces the same solid of revolution without the crash.

"Object not found" errors

FreeCAD may silently rename objects when names conflict. For example, if you request create_body(label="Body") and a Body already exists, FreeCAD may name the new one Body001.

The AI tools handle this by searching:

  1. First by FreeCAD internal Name (e.g. Body)
  2. Then by Label (e.g. EnclosureBase)

Best practice: When you have multiple bodies, always use explicit names in your requests: "Pad the sketch in EnclosureBase" rather than just "Pad the sketch".

Fillet or chamfer fails

Common causes:

  • Edge does not exist. The edge names changed after a previous operation (e.g. pocketing created new edges). Ask the AI to measure edges again.
  • Radius too large. The fillet radius cannot exceed half the shortest adjacent edge. Reduce the radius.
  • Open geometry. Fillets require solid geometry. If your shape has gaps, fix them first.

Symmetric pad does not work

FreeCAD 1.0 uses the property name Midplane, not Symmetric. This is fixed in the latest version of FreeCAD AI tools. If you see errors about Symmetric, update to the latest version.

Boolean operations fail

Part::Fuse, Part::Cut, and Part::Common require two overlapping or touching solids. If they produce an empty result:

  • Check that the objects actually intersect (toggle visibility to see both)
  • Check that both objects are valid solids (Part.CheckShape())
  • Try increasing the overlap slightly

MCP Issues

MCP server will not connect

  1. Check the command. In settings, verify the MCP server command and arguments are correct. The command must be executable.

  2. Check PYTHONHOME. The FreeCAD AppImage sets PYTHONHOME to its bundled Python. This leaks into subprocesses and causes ModuleNotFoundError: encodings. The MCP transport strips these automatically, but custom server setups may need manual intervention.

  3. Check the fd 3 wrapper. When running FreeCAD as an MCP server, use the bash wrapper:

    exec 3>&1 1>&2 && FreeCAD.AppImage -c mcp_server_entry.py

    FreeCAD prints a banner to stdout before Python starts, which corrupts the JSON-RPC stream. The wrapper redirects stdout to stderr and uses fd 3 for clean protocol communication.

  4. Check the log. Look for connection errors in the FreeCAD Python console.

MCP tools do not appear

MCP tools are loaded lazily on the first Act-mode message. They will not appear in the tool list until you send at least one message in Act mode.

If tools still do not appear, check that the MCP server is listed and enabled in settings, and that it exposes tools via the MCP protocol.

Performance

Responses are slow

Several factors affect response time:

  • Model size. Larger models (70B+) are slower. Try a smaller model for iterative design work and switch to a larger model for complex tasks.
  • Ollama cold start. The first request after loading a model takes extra time. Subsequent requests are faster.
  • Context length. As the conversation grows, each request processes more tokens. Context compacting triggers automatically at approximately 20,000 tokens when the conversation has more than 6 messages. This is normal.
  • Tool execution. Some tools (especially execute_code with complex scripts) take time in FreeCAD itself, not just the LLM.

Chat messages disappear

This was a known bug where the chat display wiped on a final-turn LLM error. It is fixed in the latest version. If you see this:

  1. Update to the latest version of FreeCAD AI
  2. Your conversation is still saved -- use the Load button to recover it
  3. If the problem persists, check the FreeCAD Python console for errors

Thinking Mode

Thinking mode has no effect

Not all models support thinking/reasoning mode. Supported configurations:

Provider Models How it works
Anthropic Claude 3.5+, Claude 4 thinking block with budget_tokens
Ollama qwen3 /think and /no_think tags in system prompt
OpenAI o1, o3 series reasoning_effort parameter

Does NOT work with:

  • Ollama qwen3-coder-next (thinking not supported at all)
  • Older models without reasoning capability
  • Any model where thinking is not explicitly implemented in the provider adapter

Extended thinking takes too long

Switch from "extended" to "on" in settings. Extended thinking gives the model a larger token budget for reasoning, which improves quality but increases latency.

Session Management

How do I resume a previous conversation?

Click the Load button in the chat panel footer. A list of your last 20 sessions appears. Click one to restore it.

The conversation loads with the full message history, including tool calls and results. The FreeCAD document state is NOT restored -- you need to have the corresponding document open.

Where are conversations saved?

~/.config/FreeCAD/FreeCADAI/conversations/

Each conversation is a JSON file with timestamps. The latest session is also available at:

~/.config/FreeCAD/FreeCADAI/logs/latest_session.json

Can I export a conversation?

Not directly from the UI, but the JSON files in the conversations directory are human-readable and can be processed with standard tools.

How do I clear the conversation?

Click the Clear button in the chat panel footer. This starts a fresh conversation. The previous conversation is still saved and can be loaded later.

Skills

Where are skills stored?

~/.config/FreeCAD/FreeCADAI/skills/<skill-name>/SKILL.md

Each skill is a Markdown file that describes a multi-step pattern for the AI to follow. See Creating Skills for how to write your own.

A skill produces wrong results

Skills are templates, not programs. The AI interprets the skill and may deviate from the exact steps described. If results are wrong:

  1. Check that you provided all required parameters
  2. Try being more specific in your request
  3. Check that the skill file is up to date
  4. Report the issue with the full chat log

How do I create a custom skill?

See Creating Skills for a complete guide. In short: create a SKILL.md file in the skills directory with a structured description of the steps, parameters, and expected tool calls.

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