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Guides Classroom Guide
Status: Draft Version: v.0.1.0 Associated Hardware Revision: Rev A Last Updated: 2026-05-08
Document Status: Draft — Placeholder document capturing ESD and deployment requirements for classroom/educational use. Full educational user manual content to be added in a future documentation phase.
This guide is the primary reference for educational and classroom deployments of Enigma-NG. It covers the two intended classroom deployment modes and the mandatory ESD and Health & Safety requirements that must be met before handling any Enigma-NG hardware in a lab or workshop environment.
Non-assembled PCBs (bare boards, unpopulated or partially populated) are used for circuit investigation, probing, and study activities. These sessions are designed for students to examine the physical hardware, trace signals, and understand board-level design.
- Boards are handled directly by students under instructor supervision.
- Full ESD PPE is required at all times (see §3 and §4).
Fully assembled and tested Enigma-NG units are used for encryption and decryption exercises. In this mode, students operate the system as an end user rather than handling bare PCBs.
- Fully assembled units are used in a bring-up and operational context.
- ESD PPE is still required when handling any exposed boards or connectors.
All classroom lab environments used for Enigma-NG hardware sessions must meet standard Electrostatic Discharge Protected Area (EPA) requirements.
The following ESD PPE is mandatory for all personnel handling Enigma-NG hardware:
| Item | Requirement |
|---|---|
| ESD wrist strap | Grounded, tested before each session |
| ESD mat / work surface | Grounded, covering the full work area |
| ESD-safe tools | All tools used on or near PCBs must be ESD-rated |
- Never handle PCBs without a grounded wrist strap in place.
- Store bare PCBs in anti-static bags when not in use.
- Do not place PCBs on unprotected surfaces (desks, clothing, foam packing).
- Avoid touching component leads, pads, or connector pins directly.
ESD PPE is mandatory by Health & Safety rules within the classroom Lab environment. Instructors are responsible for ensuring all participants are briefed on and comply with ESD requirements before any hardware is handled.
Note: This section is a placeholder. A full H&S risk assessment covering the Enigma-NG classroom deployment is to be completed before the first scheduled educational session.
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Design Log
- DEC-001 3v3-enig-used-throughout-3v3-system-removed-from-btb-interconnect
- DEC-002 poe-option-a2-selected-coilcraft-poe600f-12ld
- DEC-003 poe-output-12v-or-ing-priority-logic-required
- DEC-004 supercap-charge-current-05a-under-poe
- DEC-005 tps25980-efuse-replaces-tps259474l
- DEC-006 stusb4500-negotiates-15v5a-75w
- DEC-007 dual-interleaved-lmq61460-q1-5v-buck-12a
- DEC-008 tps25750-emulates-5v5a-pd-profile-to-cm5
- DEC-009 legacy-controller-probe-access-pin-14-reassigned-to-sw-led-ctrl
- DEC-010 inc-14-deferred-legacy-probe-access-esd-protection-post-prototype
- DEC-011 all-power-rails-on-power-module-3v3-enig-serves-rotor-stack
- DEC-012 u4-tps25750-replaced-with-tps25751drefr-nrnd-resolution
- DEC-013 l3-emi-inductor-changed-to-bourns-srp1265a-100m
- DEC-014 controller-board-uses-erf8-female-on-both-btb-connectors-for-blind-mate-assembly
- DEC-015 link-beta-connector-reduced-from-80-pin-to-40-pin-erf8-020-erm8-020
- DEC-016 jtag-controlled-impedance-and-series-termination
- DEC-017 minimum-4-layer-stackup-for-all-non-controller-boards
- DEC-018 connector-pinout-ownership-model
- DEC-019 poe-transformer-topology-acf-option-a-selected
- DEC-020 gnd-chassis-rib-clearway-enig-bond
- DEC-021 supercapacitor-bank-upgrade-2x2-2s2p-2x3-2s3p
- DEC-022 jdb-ft232h-clock-source-dedicated-12mhz-smd-crystal-selected
- DEC-023 jdb-gnd-chassis-omitted-mounting-holes-tied-to-gnd
- DEC-024 jdb-is-complete-jtag-master-controller-jtag-lines-are-pass-through
- DEC-025 cm5-shutdown-mechanism-hardware-driven-ltc3350-software-support-deferred
- DEC-026 rotor-position-encoder-as5600-replaced-with-single-track-capacitive-encoder
- DEC-027 rotor-position-readback-via-jtag-virtual-jtag-user0-udr
- DEC-028 split-dual-board-rotor-architecture
- DEC-029 supercapacitor-hold-up-specification-25f-abracon-cells-2s4p-20-s-at-15w
- DEC-030 5v-main-backup-switchover-transient-fix-r14-r30-c35
- DEC-031 cm5-virtual-keyboard-key-injection-feature-architecture
- DEC-032 settings-board-panel-mount-configuration-controls-with-cm5-override
- DEC-033 dsi1-display-connector-provision-for-optional-lid-touchscreen
- DEC-034 switch-hardware-refresh-settings-board-toggle-discrete-rgb-led-ruggedized-pm-sw1
- DEC-035 hid-keyboard-and-lightboard-use-a-40-position-qwerty-derived-layout-for-the-64-character-code-space
- DEC-036 link-beta-former-monitor-pins-reallocated-as-grouped-power-rails
- DEC-037 link-beta-pin-map-regrouped-around-dedicated-jtag-and-i2c-guard-bands
- DEC-038 controller-centric-dock-architecture-replaces-legacy-link-alpha-link-beta-backplane
- DEC-039 enclosure-connected-boards-use-gnd-chassis-daughterboards-are-exempt
- DEC-040 diagnostics-banks-removed-from-active-design-specs-pending-coupon-review
- DEC-041 encoder-modules-use-epm570-with-digital-debounce-and-role-by-programming
- DEC-042 encoder-port-pin-8-carries-hid-local-enc-active-n
- DEC-043 shared-actuation-module-replaces-direct-controller-servo-gpio
- DEC-044 fdc2114-internal-oscillator-selected-clkin-gnd
- DEC-045 rotor-samtec-erm8erf8-connectors-require-esd-protection
- DEC-046 bypassdecoupling-capacitor-voltage-rating-50v-retained-on-all-non-pm-boards
- DEC-047 or-ing-mosfet-corrected-to-csd17578q5a
- DEC-048 esd-protection-extended-to-host-side-rotor-facing-btb-connectors
- DEC-049 rotor-internal-headers-renamed-to-j-convention-connector-count-updated-to-8-bom-unified
- DEC-050 encoder-blade-terminal-refdes-corrected-from-bt-to-j-convention
- DEC-051 settings-board-renamed-to-user-settings-module-board-code-sbd-usm
- DEC-052 variant-specific-fdc2114-refdes-use-ab-suffix-convention
- DEC-053 extension-port-connector-upgraded-from-bhr-20-vua-20-pin-to-2bhr-30-vua-30-pin
- DEC-054 signal-net-renamed-pwr-but-pwr-but-n-active-low-suffix-conformance
- DEC-055 f-108-system-wide-reference-designator-and-requirement-id-consecutive-renumbering
- DEC-056 relocate-investigation-documents-to-board-owned-folders
- DEC-057 daughterboard-mounting-hole-specification-and-standoff-bom-ownership
- DEC-058 jdb-connector-upgrade-hat-headers-to-df40c-20-btb
- DEC-059 erm8erf8-stacking-height-confirmed-rotor-stack-assembly-specification-created
- DEC-060 jtag-daughterboard-renamed-to-jtag-module-jdb-prefix-replaced-with-jm
- DEC-061 pass-7-review-corrections-ctlstarotencamgrsstatus-updates
- DEC-062 ctl-poe-t1-selection-tdk-b82806d0060a120-topology-acf-flyback-acf-forward
- DEC-063 ctl-poe-l1-selection-yageo-pa4343333nlt-acf-forward-output-inductor
- DEC-064 ctl-poe-c17-final-part-selection-kemet-c0805c223k2racauto-22nf-200v-x7r-0805
- DEC-065 system-wide-stackup-code-correction-and-jlcpcb-authoritative-impedance-values
- DEC-066 grs-canonical-pcb-stackup-authority-consolidation
- DEC-067 am-sw1sw2-tactile-switch-rating-accepted-for-production
- DEC-068 pm-per-input-bulk-capacitors-and-output-source-quality-bulk-banks
- DEC-069 pm-per-input-polyfuse-protection-and-uvlo-resistor-recalculation
- DEC-070 mcp23017-i²c-silicon-restriction-gpb7gpa7-review-and-cfg-apply-n-reassignment
- DEC-071 usm-spdt-switch-dual-terminated-wiring-and-pull-down-resistor-removal
- DEC-072 review-pass-9-findings-and-resolutions
- DEC-073 ltc3350-rt-resistor-correction-332-kω-133-kω-amends-dec-030
- DEC-074 rename-cpld-reset-signal-sys-reset-n-cpld-reset-n
- DEC-075 tps25751-option-c-external-eeprom-isolated-i2ct-debug-header-on-power-module
- DEC-076 pm-3v3-architecture-redesign-3v3-main3v3-enig-rail-split-j4-dual-purpose-programming-j6-removal-and-q12-parallel-p-fet-selection
- DEC-077 retrospective-rotor-ttd-daisy-chain-no-series-termination-resistors-amends-dec-016
- DEC-078 cpld-reset-n-stator-buffer-bss138-n-channel-mosfet-new-decision-references-dec-077
- DEC-079 c20-voltage-rating-correction-25v-35v-amends-dec-072-bom-item-1
- DEC-080 retrospective-pm-and-stator-dock-connector-redesignation-amends-dec-038
- DEC-081 retrospective-rotor-ttd-no-series-resistor-policy-in-addition-to-dec-016
- DEC-082 10µf-bulk-reservoir-capacitor-upgrade-25v-0805-50v-1206-all-boards
- DEC-083 retire-all-boards-bomjson-consolidate-bom-authority-in-design-spec-files-and-consolidated-bom
- DEC-084 cypher-stack-architecture-migration-and-board-role-consolidation
- DEC-085 stack-output-j4-power-pin-zero-ohm-links-prototype-test
- DEC-086 cypher-input-common-variant-restructure-10-numeric-variant-single-i2c-address
- DEC-087 cypher-input-led-colour-architecture-moved-off-plain-bits-onto-local-rgb-select-circuit
- DEC-088 plugboard-jacks-wired-directly-to-cypher-board-spade-bank-j4j6-reserves-5v-main
- DEC-089 board-role-id-widened-to-4-bit-capability-bitmask-cpld-pin-freeing-and-j5-migration
- DEC-090 cypher-board-j3-stack-input-side-full-50-pin-allocation-and-actuate-request-in-out-n-signal-pair
- DEC-091 j3-esd-protection-extended-to-actuate-request-pins-and-actuation-gating-resolved-to-cypher-cpld
- DEC-092 cypher-board-j4-stack-output-side-full-50-pin-allocation
- DEC-093 actuate-request-end-to-end-signal-path-j4-rename-rotor-interposer-connectors-extended
- DEC-094 connector-ownership-reassignment-for-reused-chain-templates
- DEC-095 actuate-request-esd-protection-completed-stack-output-passive-wiring-defined
- DEC-096 stack-blanking-board-corrected-actuate-request-bridging-added
- DEC-097 cypher-j3-actuate-request-out-n-wired-as-round-trip-verification-input
- DEC-098 controller-cypher-dock-split-power-molex-signal-samtec-amends-dec-038-dec-080
- DEC-099 cm5-i2c-bank-architecture-mipi0-to-mipi1-swap-pwm-gpclk-reservation
- DEC-100 jtag-module-actuation-module-retirement-from-controller-board
- DEC-101 cypher-ina219-i2c-address-aligned-to-pm-default
- DEC-102 cypher-ft232h-3v3-vregin-self-powered-5v-usb-net-retired
- DEC-103 hid-usm-hub-connector-topology-rework
- DEC-104 user-settings-module-role-reworked-as-hid-colour-audio-hub-and-jtag-i2c-spine
- DEC-105 cfg-route-moved-to-full-cm5-software-control-physical-usm-switches-retired
- DEC-106 cypher-plugboard-reduced-to-mechanical-connector-only-board
- DEC-107 usm-hid-connector-four-colour-style-signal-expansion
- index
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Diagrams
- renders
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Electronics
- Boards Overview
- Consolidated BOM
- Electrical Design
- Power Budgets
- System Architecture
- Actuation Module
- Controller
- Cypher
- Cypher-Input
- Cypher-Output
- Cypher-Plugboard
- Encoder Module
- Extension
- JTAG Module
- Power Module
- Reflector
- Rotor
- Stack-Blanking
- Stack-Input
- Stack-Interposer
- Stack-Output
- Stator
- User Settings Module
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Guides
-
Mechanical
- Complete System Assembly
- Extension
- Keyboard Assembly
- Lightboard Assembly
- Main Enclosure
- Plugboard Assembly
- Power Module
- Reflector
- Rotor
- Rotor Actuation Assembly
- Rotor Stack Assembly
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Procedures
-
Production
-
Software
- Actuation Module
- CPLD Logic
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GUI App
- Design Spec
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Wireframes
- README
- renders
- Linux OS
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Standards