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Ethan Knox edited this page May 3, 2026 · 19 revisions

Specs

  • Yanmar 4JH2E, 50 hp inboard, freshwater-cooled diesel
  • Repowered 1998 (current engine)
  • Serpentine belt conversion driving the Balmar 120A alternator
  • Spare parts aboard: filters, belts, seals, wiring, etc.

Oil

  • Capacity (with filter): 4.8 L (5.1 qt)
  • Grade: Chevron Delo 400 XLE 15W-40 CK-4 (or any 15W-40 CD or higher)

Raw water pump — separately lubricated (gotcha)

The 4JH2E has two oil fill plugs, both labeled "oil" and physically interchangeable. Don't conflate them:

  • Valve cover = main crankcase (the 4.8 L fill above)
  • Pump assembly fill = raw water pump gear oil (~100–200 mL). Use vacuum extraction to drain — no drain plug.

The pump fill is a real maintenance item, not optional.

Fuel

  • 2 × 45 gal tanks (90 gal total)
  • Tanks were pulled, cleaned, and POR-15 protected in 2019
  • Fuel sender: resistive 2-wire, monitored via ESP32 + ADS1115 + ...

Impeller Service

This fucking thing is a nightmare to get to, if ever there was one.

front

This should have been easy.

But no such luck. The impeller is behind the alternator, wedged between the water pump and the starter.

topview mid

I tried pulling out the old impeller with needle nose pliers, channel locks, vice grips.. no dice. Not enough leverage, not enough space 😿 . Luckily, Tony gave me an impeller puller he's never had fit anything (fit mine like a glove). The space is too tight for the handle, but with that unscrewed I was able to get the arms in behind the impeller and then pry it out.

puller

(Tools make the impossible possible)

impeller_housing

(replace the outer seal too)

new_impeller

To put the new one in, add some water-based lube (KY or similar works) and zip-tie the fins down; wedge it in there and slide it through the zip tie so it pops out just as it's in the housing, and we're done ✅.

Service History

Date Action Parts Next Due
2026-05-02 Replace impeller Johnson 4JH2E kit 2027-05

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