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mesoSPIM_scanlab_galvo_upgrade

Fabian F. Voigt edited this page Aug 20, 2019 · 4 revisions

Upgrading a mesoSPIM V4/V5 to Scanlab scanners

Background

Several exisiting mesoSPIM V4/V5 were upgraded with Scanlab Dynaxis 14/1 scanners in 2019. This document provides an overview of the necessary modification steps.

Using larger scanners has the following advantages:

  • with 14 mmm scanners, a higher excitation NA (0.15) can be achieved. Compared to the NA 0.1 beam provided by Thorlabs 10 mm, both the axial resolution and shadow reduction are improved
  • the galvos can be run at 200 and 400 Hz

However, there are several challenges as well:

  • while testing early versions of the Scanlab galvos with the mesoSPIM, we had problems with overheating of the galvo power supplies (Thorlabs GVS011), Scanlab driver boards and scanners themselves. We therefore added fans to all components

Important notes

⚠️ The serial numbers of scanners and driver have to match. Galvo and driver board are tuned together.

⚠️ The maximum galvo control voltage is +/- 4.8 V - do not exceed this range!

⚠️ Earlier versions of the mesoSPIM software did not allow setting of the galvo amplitude via the configuration file and defaulted the galvo amplitude to 6 V. As this can damage the scanners: Please update the software to a version >0.1.2

Component overview

Custom driver box & fan-cooled galvo mount

Modified GPS011

Modified Thorlabs GPS011 with custom fan

Modified GPS011

Necessary parts for the upgrade

  • 2x sets of:
    • Scanlab galvo mounts (left & right)
    • Scanlab scanners (Dynaxis 3M)
    • Custom scanner drivers
    • Modified Thorlabs power supplies (GPS011EC)
  • 2x Thorlabs 50 mm 12.7 mm posts
  • Alignment tools to realign an excitation path
    • Shear plate
    • alignment collimator
    • Position indicator
    • Adjustable arm

Alignment: Overview and rationale

The Scanlab mirror mounts are larger than the Thorlabs scanner mounts. This means that a slight rearrangement of the excitation path is necessary.

Handling of scanners & mounts

⚠️ Some of the scanner mounts clamp the galvos very tightly, in this case, the gap can be widend by using a large screwdriver as a lever. The wrenches used to adjust the height of optical tables by Newport can be used as well (see image below).

Using a wrench to rotate the scanner

⚠️ Be extra careful when installing and removing the galvo scanners from the mount to avoid scratching the mirrors. To remove the scanners from the mount, rotate the mirror vertically and gently slide out the scanner.

Scanner mount and position indicator

Step-by-step guide

Remove old scanner mounts and clear

  • remove the old (Thorlabs or other manufacturer) scanner & scanners
  • remove the linear stage & its baseplate
  • remove the rail carrying the relay lenses
  • remove the inner 50 mm post

Install new scanner mounts and scanners

After clearing the excitation breadboard place the galvo mount according to the picture. Use two screws to fasten the scanner mount to the raised breadboard. Gently tighten one of the screws and leave the other untightened. The tighter screw will be used as a pivot point while making the scanner mount parallel to the detection axis/rail. To do this, place a position indicator on a FLS95 carrer (ideally using an articulated arm) and indicate against the front surface of the galvo mount. Make sure that the movable indicator does not drop into the holes for 60 mm cage rods which will later be used to mount the scan lens.

Scanner mount and position indicator

Slide the indicator back and forth to measure the position difference along the front surface. Gently tap the scanner mount to make the scanner mount as parallel as possible. A position delta of <30 microns is usually sufficent. In this example, the delta is <5 micron. Gently tighten the screws while watching the position readout to avoid any last-minute deviations.

Scanner mount and position indicator

Place the baseplate for the linear stage according to the picture.

The raised FLS40 rail is usually placed on two 1-inch 50 mm posts. The airflow from the scanner fan would strike this post and heat it up. Therefore, the inner post is replaced with a 12.7 mm 50 mm post. As the 1.5 inch spacers used to mount the FLS40-rail have an indentation in the center, an additional washer is necessary to approximately compensate this offset. Use a M4-set screw and a M4-M6 thread adapter to modify the M4-tapped side of the post. The M6-tapped end will be used to mount the raised FLS-40 rail.

Place this post as shown in the following picture.

Add 50 mm post

Add two 1.5 inch spacers with 5 mm thickness to each post. Adding 1.5 inch 5 mm spacers

Mount the FLS40 rail on top. Use a flat part (another galvo mount, a spare breadboard etc.) to make the rail parallel the galvo mount before tightening the screws. Add FLS40 rail

The post was replaced and shifted to allow the hot air from the galvo fan to clear the posts carrying the rail. Clear airflow

Mount the linear stage on the baseplate an add the M5 assembly (two 75 mm posts, 90-degree post adapters, etc.) You will need to replace the 75 mm post carrying M5 with a 100 mm-post. Adding the fold mirror mount

Use a water level to level the mirror mount. Adding the fold mirror mount

Excitation path alignment

The remaining steps are similar to the standard excitation path alignment. The following photos are for reference only.

Individual steps

Using a 60 mm alignment target and an alignment collimator to adjust the galvo rotation.

⚠️ Make sure that the galvo is switched on and set to 0V before doing this step. Adding the fold mirror mount

Inserting the M4 fold mirror.

M4 Insertion

Aligning M4 by adding an alignment collimator on the FLS40 rail. M4 Adjustment

Coarse M5 alignment M5 alignment

M3 alignemnt M3 alignment

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